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Valtek FlowTop     General Service Valve     FCD VLENIM8610A4 11/18

4

Unauthorized modification of the Valtek Flow-
Top control valve voids the product test certi-
fication and product warranties, could drasti-
cally affect product performance, and could 
be hazardous to personnel and equipment.

NOTICE

Before Valtek FlowTop re-use, all necessary 
tests must be repeated and recorded  in 

compliance with all  test routines, guidelines and engineering 
standards.

5 Safety

Safety terms - WARNING and 

NOTICE

 - are used to highlight 

specific dangers and / or provide additional information 

that may not be readily apparent in the User Instructions. 

WARNING directions must be strictly followed.

WARNING

or

WARNING indicates that 
severe personal injury, 

death and substantial property damage can occur if proper 
precautions are not taken.

NOTICE

NOTICE indicates practices or provides ad-
ditional technical information.

Green fields indicate safety-related informations.

6  Packaging and Transport

Pay close attention to shipping marks and 
transport pictograms.

Careful packing, loading and transport arrangements are 

required to prevent products from being damaged during 

transport. Standard packaging includes a cardboard box, with 

or without a wooden pallet base as needed. Special packaging 

may include a wooden box. Packaging may use cardboard, 

plastic wrap, foam, or paper as packing material. Filling 

material may be a carton type or paper.

Shipping marks display product and package dimensions and 

weight (for further information see Packaging and Sending 

Instructions, Form L 002). Packing guidelines for export 

follow HPE standards. (Nonreturnable packaging may contain 

up to 90% recyclable materials.)

7 Storage

Maximum storage time for control valves is
6 months.

NOTICE

The packing box begins to break down after

6 months. Leakage may develop.

Upon arrival on site, store the Valtek FlowTop on a solid base 

in a cool, dry closed room. Until its installation, the valve 

must be protected from the weather, dirt and other potentially 

harmful influences. 

Do not remove the protective covers from the body flanges of 

the control valve or from the instrument ports of the actuator 

and accessories until the valve is ready for installation at the 

site.

8 Unpacking

Hoisting and lifting are inherently danger-
ous activities and require safe rigging and 
proper training to mitigate hazards. Use 
standard industry safety practices, personal 
protection, and warranted lifting devises.

WARNING

Crushing hazard ! Arrange rigging 
to prevent tipping of the control 

valve. Do not allow the valve assembly to rotate during re-
moval. Do not stand under suspended loads. Failure to do 
so can cause serious personal injury and damage the valve 
or nearby equipment.

NOTICE

Be aware that the center of gravity may be 
above the lifting point. Do not allow the sling 

to touch the stem, travel indicator or peripheral equipment. 
Observe the maximum permitted carrying capacity.

1.  Check the packing list against materials received to 

ensure all components and accessories are present.

Summary of Contents for Valtek FlowTop V746

Page 1: ...ER INSTRUCTIONS Valtek FlowTop General Service Control Valve Type V746 and V748 FCD VLENIM8610A4 11 18 Experience in Motion This document is the Original Instructions Installation Operation Maintenanc...

Page 2: ...lation options It is required that only trained and qualified technicians are authorized to adjust repair or work on control valves actuators positioners and other accessories Review this bulletin pri...

Page 3: ...d for use in MODERATE and WORLDWIDE environmental conditions ambient tempera ture range 40 F to 180 F 40 C to 82 C air humidity up to 93 non condensing air pollution up to 300 g m3 unless restricted b...

Page 4: ...paper Shipping marks display product and package dimensions and weight for further information see Packaging and Sending Instructions Form L 002 Packing guidelines for export follow HPE standards Non...

Page 5: ...perational data of the facility An operational mismatch can cause considerable damage to the valve or may lead to a failure at the facility 2 Confirm that the line is clear of dirt welding slag chips...

Page 6: ...changes to operating conditions that may damage the control valve 10 Confirm that the air supply and instrument signal lines are dry and clear of dirt and oil At a minimum the instrument air must con...

Page 7: ...ise or vibration levels might occur Impermissible continuous operation of a control valves under critical conditions can damage the valve 2 Avoid frequent system start ups and shutdowns Critical opera...

Page 8: ...tion Clean actuator stem with a soft cloth Overhaul or replace actuator after prod uct lifecycle 5 Preventive overhaul of the valve Dependent upon results of previous maintenance see numbers 1 to 4 ab...

Page 9: ...e risk of malfunction and safety related incidents No Check Possible malfunction or safety related incident 1 Check the packing follower for proper tightness The packing follower is spring loaded and...

Page 10: ...nd bonnet compo nents If nominal and actual values differ by more than 5 maintenance may be required 12 Troubleshooting Contact customer service department or contract partner for any fault or defect...

Page 11: ...nt or contract partner 4 3 Plug does not close fully Refer to No 3 1 to 3 5 Leaking packing box system 5 1 Compression force on packing box too low Slightly retighten packing box NOTICE Make sure stem...

Page 12: ...l from the pipe and cleaning Permissible exposure limits must be maintained appropriate personal protective equip ment must be used and service personnel must be properly instructed in performing the...

Page 13: ...ely 8 Place the valve body assembly on a table for disas sembly Disassembly instructions of the valve body assembly 1 Turn the lock nut 113 counter clockwise to loosen 2 Turn the packing follower 80 c...

Page 14: ...12 Check stressed surface areas for damage such as scoring and deformities 13 Use a standard brass scraper or other suitable tool to clean bolting Check for corrosion or any other damage Reassembly in...

Page 15: ...lace the pneumatic diaphragm actuator and acces sories See page 13 26 After reinstalling the control valve in the pipeline perform 3 full strokes and check the tightening of the packing follower and b...

Page 16: ...assembling each type of Bellows Seal Assembly Type A Bellows Seal Assembly Lower the plug 50 into a three jaw chuck with soft brackets and turn the plug from the stem and bonnet 51 5 counter clockwise...

Page 17: ...plug Type A and B NOTICE The cone of the lock bushing must open to the top Reassembling Type A bellows Carefully lower the bonnet 5 onto the plug Install a new head gasket 59 and insert the bellows se...

Page 18: ...eat ring 20 Install the new seat retainer gasket 56 and the new bonnet gasket 58 21 Lower the plug assembly 50 into the body and place it into the seat ring 22 Install and finger tighten the bonnet nu...

Page 19: ...ator coupling 249 lines up NOTICE Press the stem plug into the seat by hand 5 Move the actuator to the close position and install the cap screws 240 6 Secure the lock nut 113 Keep actuator coupling 24...

Page 20: ...8 1 V746 is designed for Class 150 while V748 is desigend for Class 300 Presssure Class Torque Requirements for HEAD NUTs 110 per nominal diameter 1 2 3 4 1 1 1 2 2 3 4 6 Class 150 Nm 13 14 30 24 Clas...

Page 21: ...nfluence The operator must observe national and international environmental conditions for control valve removal from the pipeline and cleaning Permis sible limit values must be maintained to ensure s...

Page 22: ...8 Bonnet gasket 316SS Gaphite Layer 59 Head gasket Pure Graphite 60 Profile ring Pure Graphite 65 O ring 1 Buna N Viton EPDM Kalrez or Chemraz 66 Backup ring 1 PTFE or PEEK 76 Yoke lock nut 2 316SS 80...

Page 23: ...610A4 11 18 23 flowserve com Figure 17 Complete valve parts 138 88 93 87 80 40 110 42 48 59 106 5 104 91 60 51 52 56 30 20 55 1 108 114 50 51 40 66 65 66 58 50 CavStream 30 MegaStream Standard Extende...

Page 24: ...wserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide gener...

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