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Valtek FlowTop     General Service Valve     FCD VLENIM8610A4 11/18

16

4.  Remove the upper stem guide (87).

5.  Place the Ring Nut Tool clockwise (See Section 16: 

Special Tools) on the stem (51) and turn slowly.

WARNING

Crushing hazard ! Lifting 
the bonnet and plug from 

the control valve involves personal physical risk by 
falling parts.

Please exercise caution.

6.  Remove the bonnet gasket (58) and seat retainer gas-

ket (56).

7.  Remove the seat retainer (30), seat ring (20) and pro-

file ring (55).

8.  Turn the bonnet nuts (110) counter clockwise to loosen.

9.  Remove the head (40) and upper bonnet gasket (59).

NOTICE

There are two different bellows seal 
designs.

Type

Size

Twist lock between

plug and stem

Connection between 

bellows and bonnet

A

15 - 50 1/2“ - 2“

Lock bushing

Clamped

B

65 - 150 3“ - 6“

Lock pushing

Screwed

Table 12: Bellows seal bonnet types

10. Disassembling each type of Bellows Seal Assembly:

Type A

 Bellows Seal Assembly:

Lower the plug (50) into a three jaw-chuck with soft 

brackets and turn the plug from the stem and bonnet 

(51 / 5) counter clockwise to loosen then move the 

bellows seal assembly up and out.

Type B

 Bellows Seal Assembly:

Turn the hex nut (104) from the bellows seal assembly 

(51) counter clockwise to loosen, remove the seal car-

rier (91) and profile ring (60) then move the bellows 

seal assembly down and out.

NOTICE

The bolting between plug and stem 
are secured against twisting. Type A 

and B bellows seal assemblies are secured with a lock 
bushing (52). The lock bushing (52) usually remains in 
the plug (50) and can be reused. If the plug (50) is 
damaged and replaced, a new lock bushing (52) must 
be used.

11. Use the Packing Driver Tool (See Section 16: Special Tools) 

  80

  138

  88

  87  

  93  

  48

  42

  40  

  110  

  59

  51

  59

  106  

  5  

  114

  52  

  50

  58  

  56

  30

  20

  55

  108  

  1  

Figure 11: Disassemble / Reassemble the valve with bellows seal assembly 

for type A designs (Valve parts see Table 13, Page 17)

Summary of Contents for Valtek FlowTop V746

Page 1: ...ER INSTRUCTIONS Valtek FlowTop General Service Control Valve Type V746 and V748 FCD VLENIM8610A4 11 18 Experience in Motion This document is the Original Instructions Installation Operation Maintenanc...

Page 2: ...lation options It is required that only trained and qualified technicians are authorized to adjust repair or work on control valves actuators positioners and other accessories Review this bulletin pri...

Page 3: ...d for use in MODERATE and WORLDWIDE environmental conditions ambient tempera ture range 40 F to 180 F 40 C to 82 C air humidity up to 93 non condensing air pollution up to 300 g m3 unless restricted b...

Page 4: ...paper Shipping marks display product and package dimensions and weight for further information see Packaging and Sending Instructions Form L 002 Packing guidelines for export follow HPE standards Non...

Page 5: ...perational data of the facility An operational mismatch can cause considerable damage to the valve or may lead to a failure at the facility 2 Confirm that the line is clear of dirt welding slag chips...

Page 6: ...changes to operating conditions that may damage the control valve 10 Confirm that the air supply and instrument signal lines are dry and clear of dirt and oil At a minimum the instrument air must con...

Page 7: ...ise or vibration levels might occur Impermissible continuous operation of a control valves under critical conditions can damage the valve 2 Avoid frequent system start ups and shutdowns Critical opera...

Page 8: ...tion Clean actuator stem with a soft cloth Overhaul or replace actuator after prod uct lifecycle 5 Preventive overhaul of the valve Dependent upon results of previous maintenance see numbers 1 to 4 ab...

Page 9: ...e risk of malfunction and safety related incidents No Check Possible malfunction or safety related incident 1 Check the packing follower for proper tightness The packing follower is spring loaded and...

Page 10: ...nd bonnet compo nents If nominal and actual values differ by more than 5 maintenance may be required 12 Troubleshooting Contact customer service department or contract partner for any fault or defect...

Page 11: ...nt or contract partner 4 3 Plug does not close fully Refer to No 3 1 to 3 5 Leaking packing box system 5 1 Compression force on packing box too low Slightly retighten packing box NOTICE Make sure stem...

Page 12: ...l from the pipe and cleaning Permissible exposure limits must be maintained appropriate personal protective equip ment must be used and service personnel must be properly instructed in performing the...

Page 13: ...ely 8 Place the valve body assembly on a table for disas sembly Disassembly instructions of the valve body assembly 1 Turn the lock nut 113 counter clockwise to loosen 2 Turn the packing follower 80 c...

Page 14: ...12 Check stressed surface areas for damage such as scoring and deformities 13 Use a standard brass scraper or other suitable tool to clean bolting Check for corrosion or any other damage Reassembly in...

Page 15: ...lace the pneumatic diaphragm actuator and acces sories See page 13 26 After reinstalling the control valve in the pipeline perform 3 full strokes and check the tightening of the packing follower and b...

Page 16: ...assembling each type of Bellows Seal Assembly Type A Bellows Seal Assembly Lower the plug 50 into a three jaw chuck with soft brackets and turn the plug from the stem and bonnet 51 5 counter clockwise...

Page 17: ...plug Type A and B NOTICE The cone of the lock bushing must open to the top Reassembling Type A bellows Carefully lower the bonnet 5 onto the plug Install a new head gasket 59 and insert the bellows se...

Page 18: ...eat ring 20 Install the new seat retainer gasket 56 and the new bonnet gasket 58 21 Lower the plug assembly 50 into the body and place it into the seat ring 22 Install and finger tighten the bonnet nu...

Page 19: ...ator coupling 249 lines up NOTICE Press the stem plug into the seat by hand 5 Move the actuator to the close position and install the cap screws 240 6 Secure the lock nut 113 Keep actuator coupling 24...

Page 20: ...8 1 V746 is designed for Class 150 while V748 is desigend for Class 300 Presssure Class Torque Requirements for HEAD NUTs 110 per nominal diameter 1 2 3 4 1 1 1 2 2 3 4 6 Class 150 Nm 13 14 30 24 Clas...

Page 21: ...nfluence The operator must observe national and international environmental conditions for control valve removal from the pipeline and cleaning Permis sible limit values must be maintained to ensure s...

Page 22: ...8 Bonnet gasket 316SS Gaphite Layer 59 Head gasket Pure Graphite 60 Profile ring Pure Graphite 65 O ring 1 Buna N Viton EPDM Kalrez or Chemraz 66 Backup ring 1 PTFE or PEEK 76 Yoke lock nut 2 316SS 80...

Page 23: ...610A4 11 18 23 flowserve com Figure 17 Complete valve parts 138 88 93 87 80 40 110 42 48 59 106 5 104 91 60 51 52 56 30 20 55 1 108 114 50 51 40 66 65 66 58 50 CavStream 30 MegaStream Standard Extende...

Page 24: ...wserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide gener...

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