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IPS SMART RTU ENGLISH 701-4101-01^ 6-14 

 

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flowserve.com

 

 

Power is provided by a sealed lead acid 12V 
battery located inside the Smart RTU enclosure.  
The battery is then charged by either a solar panel 
or an AC power supply (dependent on specific 
unit).  Battery voltage should normally be between 
12.0 and 12.8 VDC.  If the battery level is lower 
than 11V, the battery will need to be replaced.  The 
battery voltage can be read by using a voltmeter 
(with the charging system fuse opened). 
 

 

The battery pack shall only be replaced with 

PowerSonic model numbers PS-12180 (for a solar 
powered Smart RTU) or PS-1270 (for AC powered 
Smart RTU).  Replacement batteries can also be 
obtained by contacting your local Flowserve 
representative (battery pack part numbers G1-0005 
& G1-0004). 
 
Perform the following steps to replace the battery: 
 
1.  Ensure an explosive atmosphere is not 

present, and then open the cover of the Smart 
RTU enclosure. 

2.  Power down unit by removing the battery and 

power supply/solar panel fuses inside the 
enclosure. 

3.  Disconnect the wires connecting to the battery 

terminals. 

 

Figure 3: Wires going to battery terminals 
inside Smart RTU enclosure 

4.  Remove old battery and place new battery 

inside enclosure. 

5.  Connect battery cables to terminals of new 

battery. 

6.  Reconnect battery and power supply/solar 

panel fuses. 

7.  Ensure Smart RTU powers up, then close 

enclosure cover. 

8.  Dispose of old battery in accordance with local 

laws and regulations. 

 

5  CUSTOM CONFIGURATION 
PROGRAMMING 

 This section is optional.  As long as your 

specific application was communicated to the 
factory prior to shipment, the Smart RTU unit is 
pre-configured for your specific use. 
 

 Errors in programming 

configuration can render the Smart RTU 
inoperable, proceed with caution.  Flowserve is 
not liable for any damage caused by user 
configuration errors. 

 
For instructions on how to change software 
configuration options on the Smart RTU, refer to 
the PSP software user instructions.  The list below 
provides an overview of the functions that can be 
performed using this software utility: 

Reading & saving Smart RTU configuration 

View & modify Smart RTU transmission 
intervals 

Setting the time on the Smart RTU 

Calibration of individual sensors on Smart 
RTU 

Read live data from sensors on the Smart 
RTU 

Change alarm levels on the Smart RTU 
(also affecting the RTU-OVAL accessory) 

Turn specific Smart RTU sensor channels 
on or off

 

For instructions on how to perform software options 
on the VB-103-TAM unit, refer to the IPS Dock user 
instructions.  The list below provides an overview of 
the functions that can be performed using the IPS 
Dock and appropriate software utility: 

Reading & saving VB-103-TAM log data 

Clearing the log from the VB-103-TAM 

Setting the time on the VB-103-TAM 

Changing the data logging interval on the 
VB-103-TAM 

For instructions on how to change the alarm levels 
for the RTU-SAL-X optional accessory, refer to the 
signal conditioning module user instructions.  Note: 
this will require a special programming cable and 
software utility.   
 

6  INSTALLATION 

 Always wear appropriate personal 

protective equipment during the installation of 
Smart RTU units. 

Summary of Contents for IPS Smart RTU

Page 1: ...llation Operation Maintenance Multiple Sensor Input and Wireless Transmitting Unit PCN 26999987 6 14 E Original Instructions These instructions must be read prior to installing operating using and mai...

Page 2: ...ACCESSORY 8 3 6 INDIVIDUAL SENSOR ALERT LIGHT RTU SAL X OPTIONAL ACCESSORY 9 3 7 INDIVIDUAL BACKLIT SENSOR INFORMATION DISPLAY RTU SID X OPTIONAL ACCESSORY 9 4 MAINTENANCE 9 4 1 TOOLS REQUIRED 9 4 2 T...

Page 3: ...Electromagnetic Compatibility EMC Pressure Equipment Directive PED and Equipment for Potentially Explosive Atmospheres ATEX Where applicable the Directives and any additional Approvals cover importan...

Page 4: ...his sign is not a safety symbol but indicates an important instruction in the assembly process 1 6 2 Personnel qualification and training All personnel involved in the operation installation inspectio...

Page 5: ...90 noncondensing Power requirement 24VDC 110VAC or 220VAC Channel output power 24VDC Sensor Input Types Vibration overall 4 20mA signal Thermocouples RTD PT100 PT1000 Pressure 4 20mA Discrete Oil Wat...

Page 6: ...ate precautions Exposure of these cells to high temperatures or fire can cause the cells to vent and or rupture These cells do not contain dangerous substances The reaction products are inorganic and...

Page 7: ...he Smart RTU unit should come pre configured for your specific use 3 1 Options and model numbers The Smart RTU can either have wireless data transmission enabled or disabled In both settings certain a...

Page 8: ...d to a Smart RTU it automatically logs data from all sensors at the preconfigured log interval Data from the VB 103 TAM and the log interval can be reviewed utilizing an IPS Dock connected to a PC The...

Page 9: ...ation Display RTU SID X Optional Accessory The Individual Backlist Sensor Information Displays RTU SID X are an optional accessory for the Smart RTU When installed in a Smart RTU each display shows th...

Page 10: ...RATION PROGRAMMING This section is optional As long as your specific application was communicated to the factory prior to shipment the Smart RTU unit is pre configured for your specific use Errors in...

Page 11: ...l display accessories simply place Smart RTU in a vertical position 3 Insert sensor wire s into the proper terminals 4 Ensure battery is connected to battery terminal wires and then connect the batter...

Page 12: ...hen use the mounting holes on the back of the Smart RTU enclosure to bolt the unit to the pieces of unistrut Next if applicable install the solar panel facing the equator with a tilt from horizontal o...

Page 13: ...isual Alert Light RTU OVAL Individual Sensor Alert Light s RTU SAL X and Individual Sensor Information Display s RTU SID X are already installed on the Smart RTU unit if ordered They do not require an...

Page 14: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 14 of 24 flowserve com 7 2 Drawings Figure 8 AC Powered Smart RTU drawing...

Page 15: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 15 of 24 flowserve com Figure 9 Solar Powered Smart RTU...

Page 16: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 16 of 24 flowserve com Figure 10 Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 17: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 17 of 24 flowserve com Figure 11 Inside of Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 18: ...1 Open the power supply solar panel fuse 2 Read battery level using voltmeter connected to battery terminals If the battery level is below 11V replace the battery according to instructions in section...

Page 19: ...stored to the VB 103 TAM unit this could have several causes Incorrect loose sensor cable connections Loose VB 103 TAM connection Low battery on VB 103 TAM Incorrect VB 103 TAM log interval configurat...

Page 20: ...power supply will need to be replaced Contact the Flowserve factory for assistance b Solar Panel confirm the power coming out of the power regulator is 12VDC or higher If there is no output from the...

Page 21: ...uirements Part 1 General Requirements EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement Class A Group 1 EN 61000 3...

Page 22: ...atmospheres Part 11 Equip protection by intrinsic safety i Explosive Atmospheres Part 26 Equipment with equipment protection level ELP Ga EN 61241 0 2006 Elec App for use in presence of combustible du...

Page 23: ...onstrate that the product meets the requirements of the Directives has been compiled by the signatory below and is available for inspection by the relevant enforcement authorities Signed _____________...

Page 24: ...owserve Corporation Pump 5215 North O Connor Blvd Suite 2300 Irving Texas 75039 5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe Middle East Africa Flowserve FSG Italy Worthington S r l Via...

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