Flowserve IPS Detect Installation & Operating Instructions Manual Download

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IPS Detect

Document

: OIM_FLS_IPS Detect

File

OIM_FLS_IPS Detect_EN_14

Date / Version

: 06.10.2016 / 14

Sterling SIHI GmbH

Lindenstraße 170 - 25524 Itzehoe - Germany
Telefon: +49(0)4821 / 771-01 -
Fax +49(0)4821 / 771-274

Created

06.10.2016

Kortstock

Verified

06.10.2016

Lott

Released

06.10.2016

Dr. Kösters

Installation & Operating

Instructions

IPS Detect

(vibration sensor and condition monitoring for pumps)

Summary of Contents for IPS Detect

Page 1: ...14 Sterling SIHI GmbH Lindenstra e 170 25524 Itzehoe Germany Telefon 49 0 4821 771 01 Fax 49 0 4821 771 274 Created 06 10 2016 Kortstock Verified 06 10 2016 Lott Released 06 10 2016 Dr K sters Instal...

Page 2: ...tion condition monitoring with push button 14 5 2 2 Calibration with IPS Vibrosoft software 17 5 3 Monitoring operation 19 5 3 1 Vibration velocity 19 5 3 2 Condition monitoring 19 6 Trouble shooting...

Page 3: ...manufacturer Flowserve Sterling SIHI GmbH prescribes Modifications and or repairs to the device should not be undertaken unless expressly stated and explained within this manual Failure to comply with...

Page 4: ...t this information Firstly there is an LED display on the module with a traditional Green Yellow and Red lamp arrangement Secondly the 4 20mA signal can be connected to site standard control modules W...

Page 5: ...20 mA HART H Connectivity Terminal block K Approval For non hazardous areas 00 Ex ia Ex Name plate II 2G Ex ia IIC T4 Gb ATEX Labeling 1 Device group 2 Category 3 Area gas or dust 4 Electrical type of...

Page 6: ...mps with a bearing bracket are generally prepared with two standard M8 tapped holes For other pumps or if no M8 threaded hole available an M8 adaptor can be used which is be bonded to the surface with...

Page 7: ...nstalled in an explosion hazardous Ex rated area then all associated national standards directives and safety instructions must be adhered to for the appropriate area Specifically the correct type of...

Page 8: ...terminals To open the terminal clamps use a screwdriver to press open and then insert the cable ends Picture Connection description Picture Open the clamp Caution Explosion hazardous area Disconnect...

Page 9: ...the gasket ensuring that it does not cover the LEDs and then tighten with the two screws Picture Sensor gasket 4 2 Electrical connection check Perform the following checks after completing electrical...

Page 10: ...ently the sensor compares actual values of the vibration Third octave spectrum up to 5 6 kHz with pre defined alarm thresholds Consequently site personnel can be informed if these values are exceeded...

Page 11: ...ion over FSK Modem HART Modem and EDD DTM via FDT frame application Caution Explosion hazardous area If FSK Modem is to be installed in an explosion hazardous Ex rated area then all associated nationa...

Page 12: ...chanical wear within the pump unit Examples for causes of high vibration velocity Mechanical wear Imbalance Misalignment Excessive force from the pipe work Vibration Velocity Settings Parameter standa...

Page 13: ...e Third octave reference refer to the calibrated values and are described as signal multiplication After the calibration the sensor compares the actual values with specified alarm thresholds and infor...

Page 14: ...The calibration cannot be interrupted within this time The maximum calibration time is not limited and can be of indefinite duration until all normal operation conditions are detected It is recommende...

Page 15: ...rence values are also saved even if the power supply is disconnected These calibrated values can now be compared with actual readings Importantly the maximum value which has been measured during the c...

Page 16: ...monitoring mode with the push button 1 Loosen the screws and remove housing cover and gasket Depress the push 2 Release the push button until the green and yell 3 After approximately 1 minute the sen...

Page 17: ...and at least 5 minutes During the calibration the speeds of the pump can be operated one after another It is also possible to stop the calibration and to start once again In this case the calibration...

Page 18: ...2 2 2 Deactivating the calibration condition monitoring using IPS Vibrosoft software 1 Click the button 2 Wait until the green display behind the button is then switched off The sensor changes to mea...

Page 19: ...warning normal failure warning normal failure warning normal 4 20mA Interface Measurement range Interface display Calculation Vibration velocity 0 10 mm s 10 20 mA veff mm s i mA 10 Vibration velocity...

Page 20: ...as follows Green ye electronic failure sensor failure The user needs to check that the power supply has been adequately connected before the system was started Error Resolution Personnel LED display...

Page 21: ...n designed for repair It is consistently not possible to replace the electrical electronic parts Importantly it is forbidden to modify any part of the housing or electronics 7 3 Exchange The sensor IP...

Page 22: ...laration of Conformity Electrical Data output signal 4 20 mA with modulated FSK signal physically Bell 202 HART compatible only 8 20 mA support IPS Detect 10 20 mA vibration velocity 9 mA condition mo...

Page 23: ...IPS Detect Page 23 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE Drawing IPS Detect 1 Cable gland M16x1 5 2 Housing 3 screw M8x60 Drawing IPS Detect with glue adapter...

Page 24: ...The device is designed in accordance with present safety requirements and has been facility The device complies with the applicable standards and regulations as cited in the EC declaration of conformi...

Page 25: ...IPS Detect Page 25 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 26: ...IPS Detect Page 26 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 27: ...IPS Detect Page 27 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE 9 2 EU Type Examination Certificate...

Page 28: ...IPS Detect Page 28 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 29: ...IPS Detect Page 29 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE 9 3 Certification of Conformity...

Page 30: ...IPS Detect Page 30 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 31: ...IPS Detect Page 31 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 32: ...IPS Detect Page 32 of 35 OIM_FLS_IPS Detect_EN_14 Subject to technical changes FLOWSERVE...

Page 33: ...mperature Ts without cooling element max Ts 80 C Order No 65010504 cooling element 1 max Ts 120 C Order No 65010702 cooling element HT 2 max Ts 160 C 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1...

Page 34: ...hreshold magnitudes based on calibration data data logging Service extracting the error memory sensor temperature Data analysis evaluation of the logged data trend analysis for wear analysis of interm...

Page 35: ...d to a USB flash drive for a period of up to 3 years at permanent measurement These condition data can be analysed professionally by use of the IPS Vibrosoft software the current condition of the mach...

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