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Spool Valve Installation: 

To change out or inspect spool valve, air supply to the positioner must be removed.  
 
To remove spool valve: 
1. Remove 

screw 

(1). 

 

2.  Carefully lift out entire spool valve assembly (2), disengaging spool (3) from balance arm (5). 

 

To maintain highest performance, do not mix spool and block. Do not lubricate valve.  
 
To Install new spool valve: 
1.  Ceck that O-rings are in place. 

 

2.  Insert spool valve assembly (2), making sure that the leaf spring (4) and balance arm (5) engage the slot in spool 

(6). 

 

3.  Tighten screw (1). 

 

4.  Check for smooth operation of assembly. 
 

 

 

I-P Installation: 

All I-O modules are factory calibrated an cannot be adjusted. Kits are available to allow easy field installation of 
various input options. Kits include modules, mounting hardware, fasteners, and O-rings. 
 
1.  disconnect signal and supply air from positioner. 

 

2.  Remove screw (1) from positioner housing. 

 

3.  Make sure O-rings (2) are seated correctly in I-P housing. 

 

4.  For weatherproof or intrinsically-safe I-P module, remove cover (4) to allow access to third mounting screw (5). 

 

5.  Attach I-P module (3) to positioner housing with three mounting screws (5) provided. 

 
 
 
 
 
 

Summary of Contents for APEX 7000

Page 1: ...cations dew point 18 degrees below ambient temperature particle size 5 microns oil content 1ppm Mounting The following instructions apply to rotary actuators only Linear applications require special m...

Page 2: ...e made to the valve closed position Always start calibration procedure by applying 0 input signal then adjusting zero position Caution Cam pinch points may injure fingers Be sure to avoid placing fing...

Page 3: ...etting by turning screw C while doing so keep the zero screw B in position by applying pressure with your thumb 8 Lock the calibration mechanism in place by tightening locking screw A 9 Apply 0 signal...

Page 4: ...w Figure below shows cam setting for Direct Action increasing signal 0 1005 20 100 kPa 3 15 psi to open Cam follower to ride on lobe D 0 100 Figure below shows cam setting for reverse action decreasin...

Page 5: ...nce arm 5 engage the slot in spool 6 3 Tighten screw 1 4 Check for smooth operation of assembly I P Installation All I O modules are factory calibrated an cannot be adjusted Kits are available to allo...

Page 6: ...es 1 See hazardous location certificate for detailed temperature ratings All Apex 7000 units comply with ATEX directive for non electric equipment intended for use in hazardous locations to Ex II 2 G...

Page 7: ...equipment See Supply Air Requirements 2 Make sure arms bearings and adjustment screws move freely Caution Moving parts to check freedom with supply pressure connected will cause rotation of cam Be sur...

Page 8: ...y 7 1 Feedback spring 6 30 psi assembly Green 8 1 Lower arm assembly 9 1 Rod 10 1 Spring 11 1 Twist Stop 12 1 Pilot valve incl O rings 13 1 Cam locking nut incl screw 15 1 Mounting adapter incl screws...

Page 9: ...necting block NPT assembly 3 1 Connecting block G assembly 4 1 Relief valve spring 6 1 Gasket for Apex 7000 6 1 Gasket for Apex 7100 7 1 Diaphragm cover incl O ring 8 1 Diaphragm 9 2 Diaphragm washer...

Page 10: ...PT 1 8 36 4 Plug 1 8 G 37 1 Cam 38 45 75 80 1 Screw set Apex 7000 7100 6 46 53 67 70 75 80 1 O ring set Apex 7000 7100 Nitrile NBR 6 46 53 67 70 75 80 1 O ring set Apex 7000 7100 Silicone Q 54 1 Spind...

Page 11: ...purchaser user must therefore assume the ultimate responsibility for the proper sizing and selection installation operation and maintenance of Flowserve products The purchaser user should read and und...

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