FlowMotion 2001V Series Installation And Operation Manual Download Page 7 | Manualshive

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FlowMotion 2001V Series Installation And Operation Manual Download Page 7

2.1 Tubing, Spindle and Cover Installation

! IMPORTANT: Disconnect pump controller from power supply BEFORE changing tubing!

Item No.

Qty

Part No.

Description

1

1 n/a

Pump Collet & Hose Assy.

2

1 100329

Roller Assembly

3

1 100330

Cover

4

1 100324

Collet Screw

5

1 100305C

Cover Gasket

6

4 100307C

Cover Screw

7

1 n/a

Tube

8

1 Varies with tubing selection*

Tube Seal

9

1 Shaft Seal 10x28x7

Shaft Seal

*Tube Seal PN

100329

100330

100331

100332

100333

100334

Hose is shown bent forward out of the pump housing to illustrate the correct hose
and roller assembly position, prior to sliding the hose and spindle into the housing
and over the collet.

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Summary of Contents for 2001V Series

Page 1: ...2001V Series Peristaltic Chemical Feed Pump ...

Page 2: ......

Page 3: ... Manual 2001V Peristaltic Chemical Feed Pump July 2020 Flomotion Systems Inc 3 N Main St Middleport NY 14105 Toll Free 800 909 3569 U S Canada Tel 716 691 3941 Fax 716 691 1253 info flomotionsystems com www flomotionsystems com ...

Page 4: ...4 HOSE AND ROLLER INSTALLATION 10 2 5 TUBING CONNECTIONS 16 3 0 2001V Series Gearbox 18 3 1 RUN IN PERIOD 18 3 2 MAINTENANCE 18 3 3 2001V SERIES MOTOR GEARBOX SPECIFICATIONS 18 3 4 2001V SERIES POWER MOTOR WIRING 18 4 0 2001V Series Drive Controller 20 4 1 OPERATION AND WIRING 20 4 2 PROGRAMMING 20 4 3 MANUAL SPEED AUTO SPEED RESTART TOGGLE SWITCH 20 5 0 2001 Series Tubing Rupture Detector 21 5 1 ...

Page 5: ...nd connections should be examined for damage and tightness with special attention given to PC boards plugs knobs and switches 1 3 Customer Modification Flomotion Systems Inc its sales representatives and distributors welcome the opportunity to assist our customers in applying our products Many customizing options are available to aid in this function Flomotion Systems Inc cannot assume responsibil...

Page 6: ...ically compensate for minor variations in tubing wall thickness giving extended tube life IMPORTANT The 2001V Series is equipped with a pump cover for safety and protection against chemical spills The cover must be installed whenever the pump is in use ROLLER ASSEMBLY COLLET SCREW 4MM HEX WRENCH 7 NT M 60 IN OZ ...

Page 7: ...00330 Cover 4 1 100324 Collet Screw 5 1 100305C Cover Gasket 6 4 100307C Cover Screw 7 1 n a Tube 8 1 Varies with tubing selection Tube Seal 9 1 Shaft Seal 10x28x7 Shaft Seal Tube Seal PN 100329 100330 100331 100332 100333 100334 Hose is shown bent forward out of the pump housing to illustrate the correct hose and roller assembly position prior to sliding the hose and spindle into the housing and ...

Page 8: ...2 2 Mounting Pump on Gearbox Installation of Collet Item No Qty Part No Description 1 1 NA Pump Housing with Tube Seal 2 1 100306 Collet 3 2 100330 Pump Mounting Screws 4 1 NA Tubing ...

Page 9: ...ust slide into Orient the collet to allow the drive tang to slide into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position 2 4 Hose and Roller Installation IMPORTANT Disconnect pump controller from power supply BEFORE changing tubing Make sure pump suction and discharge lines are completely drained and isolated Note that the hose...

Page 10: ...3 Remove 5mm collet screw 4 Remove the roller assembly 5 Remove worn pump tubing from pumphead ...

Page 11: ... an appropriate cleaning solution to remove any chemical or tubing residue Reassembly 1 Reinstall the collet onto the pump shaft There is a slot in the collet that the flat drive tang on the gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position ...

Page 12: ...sy to feed a new section of tubing through the rollers when the section in the pump becomes worn 3 Install tubing into the pumphead Note During hose installation the loop of tubing may develop a twist Examine the hose for this condition and if needed turn one end of the hose where it exits the tubing clamp to eliminate the twist Correctly adjusted the tubing loop will be flat and parallel to the f...

Page 13: ...and sliding onto collet 5 Align marks on tubing with outside edge of the tubing clamp 6 Reinstall collet screw firmly Tubing seal size varies with the selected tubing size See tables on following pages for details Mark an 11 inch length of tubing and locate the marks at the outside edge of the tubing seal see arrows ...

Page 14: ...an occur when the tube seal is the wrong size or is not sufficiently tight to keep the rollers from pulling the tubing through the pump as it rotates 8 Inspect pump cover gasket Replace if damaged Reinstall pump cover gasket and cover Align the tubing marks with the outside edge of the Hose Seal ...

Page 15: ... 0 12 8 2400 ml m 0 2 53 7 18 0 3390 ml m 0 3 70 3 23 6 4440 ml m Max Pressure psi 100 100 80 60 30 30 ml rev 0 45 2 4 8 11 3 14 8 Hose Barb PVC Color PN Black HBCS2416P Gray HBCS2432P White HBCS2448P Black HBCS2464P Gray HBCS2480P White HBCS96P Hose Barb PTFE Color PN White HBCS2416T White HBCS2432T White HBCS2448T White HBCS2464T White HBCS2480T White HBCS96T Tube Seal PN 100329 100330 100331 10...

Page 16: ...y longer at lighter loads During Run In a slightly higher than normal current and temperatures along with lower efficiency and output torque can be expected The gear box is sealed and does not require additional lubrication 3 2 2001V Series Motor Wiring Motor Type Permanent Split Capacitor or 3 Phase Inverter Duty Rotation Reversible Insulation Class B minimum Finish Powder coat gloss black To rev...

Page 17: ... 0005 Stored Set Frequency 5hz 3 02 0100 Upper Frequency Limit 4 00 0000 Display in user defined units Hz 5 00 0000 Enable Run Relay N O 7 03 0010 Remote Start Stop N O Start 7 04 0000 External Local Remote Select OFF 13 for remote auto select 7 06 0008 External Fault input select 8 00 0001 NC Fault Relay 8 01 0009 Enable Status Output 9 07 0020 4 20mA Input 8 09 0002 When speed feedback 4 20ma ou...

Page 18: ...l be your full scale pumped flow rate 4 Divide the full scale pumped flow volume by the maximum hertz setting for your pump to get volume for 1HZ EXAMPLE 1 Assuming the full speed drawdown test above shows 50GPH and your maximum pump frequency is 80HZ 2 Then divide 50 80 0 625 GPH per 1 Hz 3 If your desired maximum pumping rate is to be 35GPH then divide 35 0 625 56HZ 4 Change Menu 3 02 to 56 5 No...

Page 19: ...4 5 Controller Wiring Examples ...

Page 20: ...er and remove the ruptured pump tubing Clean the inside of the pump with a soft rag Remove any liquid or tubing debris from the inside of the pump and the area around the LIQUID SENSOR Inspect rollers and clean if necessary 5 3 Resuming Service Install a fresh tubing insert and the pump is ready to resume service 5 4 Resetting the alarm Press the pushbutton Red LED leak indicator and reset switch ...

Page 21: ...to repair or replace only components which have been rendered defective due to faulty material or workmanship No warranty claim will be accepted for components which have been damaged due to mishandling improper installation unauthorized repair and or alteration of the product operation in excess of design specifications or other misuse or improper maintenance Flomotion Systems Inc makes no warran...

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