Flow-Tek 19-CL 150 Series Installation & Maintenance Manual Download Page 6

Installation and Maintenance Manual

Series 19 - Segmented Ball Valves 

Date: Feb 2013 / Page 10 of 19

Installation and Maintenance Manual

Series 19 - Segmented Ball Valves

 Date: Feb 2013 / Page 11 of 19

®

®

A Subsidiary of BRAY INTERNATIONAL, Inc.

A Subsidiary of BRAY INTERNATIONAL, Inc.

FLOW-TEK, Inc. 

Tel: 832.912.2300 

© 2012 Flow-Tek, Inc. 

8323 N. Eldridge Pkwy #100 

Fax: 832.912.2301

Houston, Texas 77041 

www.flow-tek.com

FLOW-TEK, Inc. 

Tel: 832.912.2300 

© 2012 Flow-Tek, Inc. 

8323 N. Eldridge Pkwy #100 

Fax: 832.912.2301

Houston, Texas 77041 

www.flow-tek.com

Both pins are driven inside before dismantling

Position the stem (8) so that the pin hole in the stem (8) 
and Segment (5) are in alignment. (Stem flats on the 
top  and  pin  holes  are  perpendicular  to  each  other). 
Install the stem pin (10) and drive it firmly into place so 
that half is in the Segment (5) and half in the stem (8).

Insert the end post (9) through the out board end of the 
body (1). End post has a half circle mark on the end. 
Align this mark with the Segment (5). Install the end post 
pin (11) and drive it firmly into place so that half is in 
the Segment (5) and half is in the end post (9).

Install the post cover (20) with gasket (19) and tighten 
the nuts (23) as per Table-3.

Slide thrust washer (12), packing (13), and gland ring 
(14)  over  the  double  D  end  of  the  stem  (8)  and  into 
packing box bore.

NOTE:

 Always use new packing whenever rebuilding 

the packing box.

CAUTION:

 Since the sealing on V-ring packing takes 

place  at  the  feather  edge,  it  is  imperative  to  avoid 
damage to that edge.

Reinstall  the  gland  retainer  (15),  packing  studs  (16), 
packing washers (17) and packing nuts (18), tighten 
the packing nuts (18) just over finger-tight.  Packing nuts 
should be tightened as necessary to prevent stem leakage.

CAUTION:

 Do not over tighten packing. This can cause 

excessive packing wear and high shaft friction, which 
may retard shaft rotation.

Mount the Seat (2) as explained in 

“Installing the Seat 

for Class 150 & 300 Design”

9.6 Remounting the Actuator

Before  mounting  an  actuator  on  the  valve  body  (1),  verify 
that the Segment (5) rotation matches the actuator rotation 
and complies with the air failure requirements. Procedure for 
mounting the actuator is as follows

Bolt the Bracket (24) on to the body, if it’s removed.

Slide the entire actuator assembly onto the shaft. (Please 
refer to the actuator IOM for necessary adjustments on 
the assembling with valve for the lever adjustments for 
the clamped lever designs etc.)

Figure 8

Summary of Contents for 19-CL 150 Series

Page 1: ...INSTALLATION MAINTENANCE MANUAL Series 19 CL 150 300 600 Segmented Ball valve Size 1 DN25 thru 12 DN300...

Page 2: ...assist in the unpacking installation and maintenance as required for Flow Tekproducts Productusersandmaintenancepersonnel should thoroughly review this manual prior to installing operating or perform...

Page 3: ...use straps through valve body Take care to position lifting straps to avoid damage to the tubing and mounted accessories WARNING Never lift the valve or valve package by the actuator positioner limit...

Page 4: ...Bolting Specifications Size in ANSI CLASS RATINGS Bolt Length mm 2 Torque N m 1 Low Strength Intermediate Strength 1 150 65 31 82 300 75 63 165 600 90 80 3 63 165 1 150 70 31 82 300 90 110 295 600 11...

Page 5: ...dle to ensure that the seat 2 is correctly placed and can move freely 9 3 Dismantling the Valve See Pg 10 diagrams U Turn the valve into the closed position U Removetheglandretainer 15 byremovingbothp...

Page 6: ...9 U Install the post cover 20 with gasket 19 and tighten the nuts 23 as per Table 3 U Slide thrust washer 12 packing 13 and gland ring 14 over the double D end of the stem 8 and into packing box bore...

Page 7: ...T O RING 5 SEGMENT 6 STEM BEARING 7 POST BEARING 8 STEM 9 END POST 10 STEM PIN 11 END POST PIN 12 THRUST WASHER 13 PACKING 14 GLAND RING 15 GLAND RETAINER 16 PACKING STUD 17 PACKING WASHER 18 PACKING...

Page 8: ...ay be ordered from the factory 4 Once the seat retainer is removed remove the seat 2 wave springs 3 and shims 3A along with the seat O ring 4 5 Remove the gland retainer 15 by removing both packing nu...

Page 9: ...acking box CAUTION Since the sealing on V ring packing takes place at the feather edge it is imperative to avoid damage to that edge 11 Reinstall the gland retainer 15 and packing nuts 18 and leave lo...

Page 10: ...T BEARING 8 STEM 9 END POST 10 STEM PIN 11 END POST PIN 12 THRUST WASHER 13 PACKING SET 13A PACKING SPACER 14 GLAND RING 15 GLAND RETAINER 16 PACKING STUD 17 PACKING WASHER 18 PACKING NUT 19 GASKET 20...

Reviews: