Flotec 4202A Series Owner'S Manual Download Page 6

Troubleshooting

6

A. Pump fails to operate:

B. Pump fails to empty sump:

C. Pump will not shut off:

Sudden Starts. If power to pump is on when

thermal overload resets, pump may start without warning. If
you are working on pump, you may get an electrical shock or

impeller may catch fingers or tools. Disconnect power before
servicing pump.

1. Check to be sure that power cord is securely plugged into outlet. Disconnect power to

outlet before handling pump or motor.

2. Check to be sure you have electrical power.
3. Check that liquid fluid level is high enough to activate switch or controller.
4. Check to be sure that 3/16" (4.7 mm) vent hole in discharge pipe is not plugged.
5. Check for blockage in pump inlet, impeller, check valve or discharge pipe.
6. Thermal overload may have tripped. Test start pump; if it starts and then stops immedi-

ately, disconnect from power source for 30 minutes to allow motor to cool, then
reconnect to power source. Check for cause of overheating/overloading.

1. Be sure all valves in discharge valve are fully open.
2. Clean out discharge pipe and check valve.
3. Check for blockage in pump inlet or impeller.
4. Pump not sized properly. A higher capacity pump may be required.

1. Check switch or controller automatic floats for proper operation and location. 

See installation instructions for switch/controller.

2. If pump is completely inoperative or continues to malfunction, consult your local 

serviceman.

1. Attempting to lift or support pump by

power cord can damage cord and
cord connections.

2. Cord may pull apart, exposing bare

wires with possibility of fire or 
electrical shock.

3. Lifting or supporting pump by power

cord will void warranty.

4. Use lifting ring or handle on top of

pump for all lifting/lowering of pump.
Disconnect power to pump before
doing any work on pump or attempt-
ing to remove pump from sump.

Risk of electrical
shock. 

Can burn or kill.

Do not lift pump by
power cord.

WARNING

CORD LIFT WARNING

Summary of Contents for 4202A Series

Page 1: ... Installation Fonctionnement Pièces Pour plus de renseignements concernant l utilisation l installation ou l entretien Composer le 1 262 728 5551 Français Pages 8 13 Instalación Operación Piezas Para mayor información sobre el funcionamiento instalación o mantenimiento de la bomba Llame al 1 262 728 5551 Español Paginas 14 19 P O Box 342 Delavan WI 53115 Phone 1 800 365 6832 Fax 1 800 526 3757 E M...

Page 2: ... s exclusive remedy for defective products FLOTEC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE...

Page 3: ...fety instructions listed below Step 1 DO NOT splice the electrical power cord Step 2 DO NOT allow electrical cord plug to be submerged Step 3 DO NOT use extension cords They are a fire hazard and can reduce voltage sufficiently to prevent pumping and or damage motor Step 4 DO NOT handle or service pump while it is connected to power supply Connect or wire pump to its own circuit with no other outl...

Page 4: ...ump and control switch After removing basin cover and necessary discharge piping lift pump out of basin Risk of electrical shock Can burn or kill Do not lift pump by power cord See Cord Lift Warning Place pump in an area where it can be cleaned thoroughly Remove all scale and deposits on pump Submerge pump in disinfectant chlorox or chlorine for at least one hour before dis assembling pump The pum...

Page 5: ...ide edge of seal body with spring Key No 9A Step 1 Press new seal body and spring Key No 9A into cavity in seal plate NOTICE Coat rubber bellows with soap or oil to aid in installing seal on shaft Step 2 Reverse steps 7 through 9 to reassemble motor and shaft NOTICE Do not overtighten through bolts Step 3 Slide new rotating ceramic member of seal Key No 9B onto shaft Step 4 Reassemble impeller was...

Page 6: ...or 30 minutes to allow motor to cool then reconnect to power source Check for cause of overheating overloading 1 Be sure all valves in discharge valve are fully open 2 Clean out discharge pipe and check valve 3 Check for blockage in pump inlet or impeller 4 Pump not sized properly A higher capacity pump may be required 1 Check switch or controller automatic floats for proper operation and location...

Page 7: ... 1 PW18 54C 6 1 4 20x1 1 2 Hex Hd Screw 4 U30 883SS 7 Seal Plate 1 PW18 53A 8 Volute 1 PW1 3AW 9 Shaft Seal Incl 9A and 9B 1 U109 321SS 9A Stationary Seal Half w Spring 1 U9 379A 9B Rotating Seal Half 1 U9 321A 10 Impeller 1 PW5 3 11 Hex Jam Nut 7 16 20 1 U36 33SS 12 Spring Washer 1 U43 112SS 13 O Ring 1 U9 365 14 1 4 20x1 Soc Hd Screw 4 U30 475SS 15 Power Cord 1 PW17 240 Cord Clamp 1 CC0030 13 Cl...

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