Flotec 4202A Series Owner'S Manual Download Page 3

Installation / Electrical

3

INSTALLATION

NOTICE: Install pump on a hard, level surface (cement, asphalt, etc.). Never place
pump directly on earth, clay or gravel surfaces. Basin must be at least 18” (45.7 cm)
in diameter and 30” (76.2 cm) deep.

Piping – Sewage Applications (2" or Less Solids)

Piping must not be smaller than pump discharge.

When installed in a sewage system, pipe must be capable of handling semi-solids of
at least 2” (5.1 cm) diameter.

The rate of flow in the discharge pipe must keep any solids present in suspension in
the fluid. To meet minimum flow requirements (.6m (2 feet) per second in discharge
line), size pipe as follows:

A Pipe Size Of:

Will Handle a Flow Rate Of:

5.1 cm (2”)

79 LPM (21 GPM)

6.3 cm (2-1/2”)

113 LPM (30 GPM)

7.6 cm (3”)

181 LPM (48 GPM)

Use a 5.1 cm (2”) swing check valve in pump discharge to prevent backflow of liquid
into sump basin. Check valve should be a free flow valve that will easily pass solids.

NOTICE: For best performance of check valve when handling solids, do not install it
with discharge angled more than 45° above the horizontal. Do not install check valve
in a vertical position as solids may settle in valve and prevent opening on startup.

Drill a 4.7mm (3/16”) hole in discharge pipe about 2.5 - 5.1cm (1"-2”) above pump
discharge connection (but below check valve) to prevent airlocking the pump.

ELECTRICAL

Hazardous voltage. Can shock, burn, or cause death. When installing,

operating, or servicing this pump, follow safety instructions listed below.

Step 1. DO NOT splice the electrical power cord.

Step 2. DO NOT allow electrical cord plug to be submerged.

Step 3. DO NOT use extension cords. They are a fire hazard and can reduce voltage

sufficiently to prevent pumping and/or damage motor.

Step 4. DO NOT handle or service pump while it is connected to power supply.

Connect or wire pump to its own circuit with no other outlets or equipment in the
circuit. Size fuses or circuit breakers according to chart below.

Step 5. DO NOT operate pump unless it is properly grounded. Wire pump directly

into grounded terminal block in automatic float or pump controller box.
Power cord on 1-phase units is a 3-wire conductor with 3-prong grounding-
type plug. Do not modify cord or plug. When using with plug-in receptacle,
plug pump into a 3-wire, grounded, grounding-type receptacle only. Connect
pump according to all applicable codes.

For automatic operation, plug or wire pump into an automatic float switch or pump
controller. For continuous operation, plug directly into an electrical outlet or wire
directly into switch box. Connect pump to its own circuit with nothing else on  the
circuit. See Specifications Chart for fuse or circuit breaker sizes.

Models with an automatic float switch are factory set with a 4’’ tether length. This
tether length can be adjusted to accommodate a variety of pumping ranges (See per-
formance graph). The installer must ensure that the switch does not become obstruct-
ed and that the range is set so the liquid level remains a minimum of 2’’ above pump
suction at the lowest level, and below the basin inlet pipe at the highest level.

Summary of Contents for 4202A Series

Page 1: ... Installation Fonctionnement Pièces Pour plus de renseignements concernant l utilisation l installation ou l entretien Composer le 1 262 728 5551 Français Pages 8 13 Instalación Operación Piezas Para mayor información sobre el funcionamiento instalación o mantenimiento de la bomba Llame al 1 262 728 5551 Español Paginas 14 19 P O Box 342 Delavan WI 53115 Phone 1 800 365 6832 Fax 1 800 526 3757 E M...

Page 2: ... s exclusive remedy for defective products FLOTEC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE...

Page 3: ...fety instructions listed below Step 1 DO NOT splice the electrical power cord Step 2 DO NOT allow electrical cord plug to be submerged Step 3 DO NOT use extension cords They are a fire hazard and can reduce voltage sufficiently to prevent pumping and or damage motor Step 4 DO NOT handle or service pump while it is connected to power supply Connect or wire pump to its own circuit with no other outl...

Page 4: ...ump and control switch After removing basin cover and necessary discharge piping lift pump out of basin Risk of electrical shock Can burn or kill Do not lift pump by power cord See Cord Lift Warning Place pump in an area where it can be cleaned thoroughly Remove all scale and deposits on pump Submerge pump in disinfectant chlorox or chlorine for at least one hour before dis assembling pump The pum...

Page 5: ...ide edge of seal body with spring Key No 9A Step 1 Press new seal body and spring Key No 9A into cavity in seal plate NOTICE Coat rubber bellows with soap or oil to aid in installing seal on shaft Step 2 Reverse steps 7 through 9 to reassemble motor and shaft NOTICE Do not overtighten through bolts Step 3 Slide new rotating ceramic member of seal Key No 9B onto shaft Step 4 Reassemble impeller was...

Page 6: ...or 30 minutes to allow motor to cool then reconnect to power source Check for cause of overheating overloading 1 Be sure all valves in discharge valve are fully open 2 Clean out discharge pipe and check valve 3 Check for blockage in pump inlet or impeller 4 Pump not sized properly A higher capacity pump may be required 1 Check switch or controller automatic floats for proper operation and location...

Page 7: ... 1 PW18 54C 6 1 4 20x1 1 2 Hex Hd Screw 4 U30 883SS 7 Seal Plate 1 PW18 53A 8 Volute 1 PW1 3AW 9 Shaft Seal Incl 9A and 9B 1 U109 321SS 9A Stationary Seal Half w Spring 1 U9 379A 9B Rotating Seal Half 1 U9 321A 10 Impeller 1 PW5 3 11 Hex Jam Nut 7 16 20 1 U36 33SS 12 Spring Washer 1 U43 112SS 13 O Ring 1 U9 365 14 1 4 20x1 Soc Hd Screw 4 U30 475SS 15 Power Cord 1 PW17 240 Cord Clamp 1 CC0030 13 Cl...

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