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SATELLITE 480 MKII 

Floorex Products                                          

10.

                                                 1800 356 673

 

 

   

Electrical safety 

01. 

All electrical maintenance and repairs are to be carried out by qualified persons only. 

02. 

CAUTION - Line terminals may be alive when main switch is in the off position. Disconnect the machine completely before 
performing any maintenance or repairs. 

03. 

WARNING - DO NOT operate the machine with any electrical panels open. 

04. 

WARNING - The controls on the SAT480 MkII include an over load device. It is there to protect the controls and motor 
from irreparable damage. If it trips it indicates a problem. (i.e.; undersize power lead or poor power to your power 
supply). Refer earlier in this manual for recommendations on power leads. Rectify the problem or decrease load on the 
Satellite 480 by using tooling with more surface area, or place weights supplied on the brackets on handle for this 
purpose. 

05. 

Continuing to use the SATELLITE 480 when constant tripping occurs, VOIDS THE WARRANTY! 

06. 

Never operate machine in the rain or if heavy moisture is present. 

07. 

The overload is there to protect you and the machine from harm. DO NOT bypass or adjust the over load in any way. If it 
is faulty, only replace with original part that is identical to the faulty one. 

08. 

Never bypass over current devices in this machine. 

09. 

Never connect or disconnect power cables with voltage present or while under load. 

10. 

Disconnect all power connections and observe lock out / tag out procedures before attempting to carry out any 
maintenance or repair on any equipment. 

11. 

Avoid any contact with any rotating parts or driven parts. 

12. 

Never use equipment that has not been tested and tagged (including cords). 

13. 

Before connecting the machine to power, check the condition of all power leads and cables on, or used in conjunction 
with the machine. DO NOT USE it if any faults, cuts, wear marks, etc… Get qualified persons to repair and re-tag it as 
required by regulations in your country. 

14. 

Connect machine to suitable power outlet. Only use heavy duty power lead suitable for high current use (preferably 2.5 
mm2 cable), no longer than 15 meters. 

15. 

If no power is available within the specified distance have a qualified person install a suitable power outlet closer to your 
work. Alternatively use 4 mm² cable for up to 40 meters. 

16. 

Do not operate SATELLITE 480 with any covers or doors removed or open. 
 

 

Summary of Contents for SATELLITE 480 MkII

Page 1: ...SATELLITE 480 MkII SAFETY OPERATORS MANUAL PARTS LISTING 09 11 12 CAUTION Read the instruction manual before using the appliance ...

Page 2: ...ns PAGE 6 Operating instructions cont PAGE 7 Handle Positions PAGE 8 Tooling position Magnetic plugs PAGE 9 Axle height adjustment PAGE 10 Electrical safety PAGE 11 Problem solving PAGE 12 Diamond plugs PAGE 13 7 Satellite disks PAGE 14 5 Satellite disks PAGE 15 Wiring Diagram PAGE 16 Main parts breakdown PAGE 17 Handle Breakdown PAGE 18 Disk Breakdown PAGE 19 Parts listing PAGE 20 Parts listing ...

Page 3: ...MKII Floorex Products 2 1800 356 673 Specifications Satellite 480 Weight 152kg including weights Dimensions 523 x 979 x 1400 width x Height x Length Rated Voltage 230 Volt 50 Hz Rated Watts 2200W Grinding Path 480mm ...

Page 4: ...ators safety and the safety of others always keep all guards and shrouds in place 08 The weights are there to assist the machine in operation Always remove them from the handle before folding it to the tooling mode or storage mode 09 Never start or run machine when it is unattended 10 Check for wear on magnetic plugs every 3 hours of use 11 This machine is only intended for use on floor surfaces s...

Page 5: ...flammable and poisonous Petrol should only be dispensed in well ventilated areas and only when engine is cool 23 WARNING POISONOUS EXHAUST GASES Do not operate petrol powered equipment including generators without adequate ventilation Carbon monoxide is and invisible odorless gas that can harm or can kill 24 Do not operate SATELLITE 480 with any covers or doors removed or open 25 The SATELLITE 480...

Page 6: ...e section TOOLING POSITION for illustrations on how to remove and install tooling 11 Tilt machine back onto the disk and put the handle in one of the OPERATE positions Adjust the position to one that you are comfortable with 12 Never attempt to adjust the handle position when the machine is in operation 13 Connect machine to suitable power outlet Only use heavy duty power lead suitable for high cu...

Page 7: ...esult See AXLE HEIGHT This machine is designed to operate with the wheels in contact with the floor at all times Do not operate with wheels off the floor 26 After a few minutes of grinding check the wear of the diamond tooling This will pay handsomely if the diamonds are wearing out fast due to soft concrete abrasive concrete There is a wide range of diamonds available to suit every need See Secti...

Page 8: ...ions for different purposes These positions must only be used for the purpose intended as outlined in this manual Failure to comply could result in bodily injury 02 These positions are shown below and when and where to use them is outlined throughout the manual Operate Position Lift Storage Position Tooling Position Tilt Onto Back ...

Page 9: ...s must be cleaned from dust and other debris every time the insert is removed The insert should go in all the way up into the plug up to the step in the insert If not clean out the hole as described below 04 Ensure the insert is not worn more than 30 through where the blade runs on the insert 05 Clean out the hole in the plug where the insert goes Ensure there are no particles or pieces of steel s...

Page 10: ...ent 01 This machine is designed to operate with the wheels in contact with the floor at all times Do not operate with wheels off the floor 02 The axle lever must be set as far back toward operator as possible without creating excess force on the operator during operation ...

Page 11: ...e machine from harm DO NOT bypass or adjust the over load in any way If it is faulty only replace with original part that is identical to the faulty one 08 Never bypass over current devices in this machine 09 Never connect or disconnect power cables with voltage present or while under load 10 Disconnect all power connections and observe lock out tag out procedures before attempting to carry out an...

Page 12: ...ine Very hard concrete or glazed topping on concrete Turn dust extractor down restrict flow Only just control the dust from escaping The extra dust accumulating on the floor acts as an abrasive between the segments and the floor thus exposing the diamonds better Place river sand or cement on the floor The sand is an abrasive as described above Use softer grade of diamond tooling The softer grade w...

Page 13: ...ry Soft or abrasive concrete Hard Matrix Colour Blue Grit Size 30 40 10mm Segment ST7 H03030 3 Segment Diamond Wheel For Hard Concrete Hard Matrix Colour Orange Grit Size 30 40 10mm Segment ST7 S06030 6 Segment Diamond Wheel For Hard Concrete Soft Matrix Colour Brown Grit Size 30 40 10mm Segment This list is only showing the Satellite 7 Disks Many other types of tooling is available for polishing ...

Page 14: ...el For Soft to Medium Medium to Hard Matrix Colour Green Grit Size 80 10mm Segment ST7 H09150 9 Segment Diamond Wheel For Soft to Medium Medium to Hard Matrix Colour Red Grit Size 150 10mm Segment ST7 S09150 9 Segment Diamond Wheel For Hard Concrete Soft Matrix Colour Yellow Grit Size 150 10mm Segment This list is only showing the Satellite 7 Disks Many other types of tooling is available for poli...

Page 15: ... H S T GG HH II JJ KK W X Y Z LL AA BB K L M N CC DD EE FF U V I J K L M N A B C D E F G H U V W X Y Z O P Q R S T SS SS 7 8 MM NN OO PP QQ RR MM NN OO PP QQ RR 15 16 17 18 19 12 1 2 3 4 5 6 19 20 21 22 23 24 13 14 15 16 17 18 56 1 2 3 4 5 6 37 38 53 54 55 31 32 33 34 35 25 26 27 28 29 30 20 10 11 12 13 14 DD EE FF 27 28 21 22 23 24 25 26 GG HH II JJ KK 53 54 55 56 29 30 31 32 33 34 35 36 37 38 36...

Page 16: ...SATELLITE 480 MKII Floorex Products 15 1800 356 673 Main Parts Breakdown ...

Page 17: ...SATELLITE 480 MKII Floorex Products 16 1800 356 673 Handle breakdown ...

Page 18: ...SATELLITE 480 MKII Floorex Products 17 1800 356 673 Disk breakdown ...

Page 19: ... arm 12 1 SAT 480212 Axle lever knob 13 1 SAT 480213 Overload module 15amp 14 1 SAT 480214 Electrical box complete 15 1 SAT 480215 Emergency stop button complete 16 1 SAT 480216 Start stop Switch complete 17 1 SAT 480217 Cable gland with support 18 2 SAT 480218 Ratchet lock spacer 55 19 2 SAT 480219 Socket dome head M12 x 40 20 1 SAT 480220 Handle lever knob 21 1 SAT 480221 handle lever arm 22 1 S...

Page 20: ... 36 1 SAT 480236 Main disk 37 1 SAT 480237 Black Start Capacitor 156uf 38 1 SAT 480238 White Run Capacitor 60uf 39 1 SAT 480239 Starter Switch SE 02 40 1 SAT 480240 Reverse Switch 41 2 SAT 480241 Weight MkII 42 2 SAT 480242 Handle grip 43 2 SAT 480243 Wheel Retaining bolt 44 2 SAT 480244 Wheel 45 8 SAT 480245 Wheel spacer 46 2 SAT 480246 A Ratchet Handle M12 Male 47 1 SAT 480247 Hose 50mm Flex 48 ...

Page 21: ...r complete supplier of all your concrete surface preparation needs Diamond grinders Dust extraction Shotblasters Screed mixers Diamonds Floor Scrapers Coating application FLOOREX PRODUCTS 11 Jennings Road Swan Hill VIC 3585 Web www floorex com au Email sales floorex com au ...

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