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MOUNTING

The FLOJET G-57 Series self-priming pump should be
mounted in a dry and adequately ventilated area. This
pump can be mounted several feet from the tank, above
or below the fluid level. For most applications, no more
than 4 feet above the fluid level is recommended. 

This

is not a submersible pump.

Secure Dump to desired fixture by screws through the
rubber grommets in the baseplate of the pump. 

Ports

must be facing down.

Contact factory for mounting

bracket and hardware options.

HOSE CONNECTIONS

Product In - Use 3/8”. 1/2” or 3/4”. reinforced hose or
equivalent. Avoid sharp bends that could restrict flow or
cause hose to collapse under vacuum.

Product Out - Use reinforced 3/8”. 1/2” or 3/4” I.D. hose
for discharge tube. 3/4” must use 90° elbows when
using large muffler.

Gas In - Make sure gas regulator is set at zero. Use
reinforced 1/4” hose. connect “Gas In” to gas supply
fitting on regulator. If pumps are installed in an enclosed
area, it is recommended to connect a hose to the gas
discharge port (exhaust) and vent gas to atmosphere.
(Requires ‘small’ exhaust port)

PLUMBING

Use a flexible hose to avoid excess stress on pump
ports. DO NOT crimp or kink hose. All hose should be
the same size as the pump port fittings.

All fittings must be compatible with fluid being pumped.
It is recommended to use plastic fittings only.

The use of check valves in the plumbing system could
interfere with the priming ability of the pump. If
unavoidable, check valves in the pumping system must
have a cracking pressure of 2 PSI or less.

Use a minimum 40 mesh strainer or filter in the tank or
pump inlet line to keep large foreign particles out of the
system.

OPERATION

At start-up, regulate gas pressure to desired setting. For
most installations 20 PSI (1.4 bar) inlet will be adequate,
although DO NOT go below 20 PSI. Pump will operate
according to air supply. Flow and pressure can be
adjusted by increasing or decreasing gas pressure to
accommodate varying product viscosities, length of
lines or other installation conditions. Review flow curves
located on page 1 for further assistance. High viscosity
fluids and hose length will limit priming distance.

IF PUMP IS T0 BE USED IN HIGH FLOW, LOW
PRESSURE APPLICATIONS, ADJUST GAS PRESSURE
TO 20 PSI (1.38 BAR) ABOVE DISCHARGE PRESSURE.

CAUTION: DO NOT EXCEED 100 PSI (6.9 bar) GAS INLET
PRESSURE.

CONTINUOUS OPERATION AT 120°F (48.9°C) WILL
REDUCE PUMP LIFE.

AIR MUST BE DRY AND OIL FREE.

Compressors must have dryers and/or a water
separator in the air distribution system. Pumps that fail
due to water in the air chamber will not be covered
under the limited warranty.

GENERAL SAFETY INFORMATION

Protect yourself and others by observing all safety
information. Follow all safety codes and the
Occupational Safety and Health Act (OSHA).

DO NOT PUMP GASOLINE OR
FLAMMABLE LIQUIDS OR USE WHERE
FLAMMABLE VAPORS ARE PRESENT.

If used with C0

2

or N

2

be sure the area is

well ventilated.

CAUTION:

Do not clean or service FLOJET pumps, hoses or valves
while the system is pressurized. Plastic CO

2

air inlet

ports do not have a check valve. Prior to cleaning or
servicing, purge the pump by carefully tilting the pump
so ports are facing up and remove suction line from
source. Turn air off and disconnect air inlet line. (Brass
air inlet ports have a check valve)

PREVENTIVE MAINTENANCE TIPS 

Tips to help prolong your pump’s life.

• If pumping liquid other than water. pump should be

flushed with water (if applicable) after every use.

• Before freezing conditions occur. pump must be liquid free.

• If mounting pump in an outdoor environment. shield

pump from environmental extremes (i.e. sunlight.
water from washdown spray, rain, etc.).

• When using an air compressor. use an inline air dryer

before the pump to limit water build-up.

WARNING

FLEXIBLE

HOSE

RIGID

PIPE

Summary of Contents for G-57 Series

Page 1: ... FLOJET Industrial G 57 Series Pumps are designed for general commercial and industrial applications These pumps are constructed from a selection of materials for handling a broad range of chemicals Allowed fluids for Not Allowed fluids for Santoprene materials Santoprene materials Potable Water Acids Oils Solvents Soaps with Alkaline Soaps Solvents D Limonene Alcohols Ketones Aromatic Hydrocarbon...

Page 2: ... NOT go below 20 PSI Pump will operate according to air supply Flow and pressure can be adjusted by increasing or decreasing gas pressure to accommodate varying product viscosities length of lines or other installation conditions Review flow curves located on page 1 for further assistance High viscosity fluids and hose length will limit priming distance IF PUMP IS T0 BE USED IN HIGH FLOW LOW PRESS...

Page 3: ... pump body making sure the O rings in the slide valve are in place To install the flange housing prelube the o ring with Parker Super O Lube and install on flange housing and place housing over the pump body aligning the flange housing with the pump body ribs pressing it into place Install the first diaphragm and O ring on to the pump shaft by threading on to shaft using a flat blade screwdriver t...

Page 4: ...shaft seal o rings 3 Inadequate slide lubrication 3 Replace with shuttle valve kit Flow rate is low 1 Tubing or hose is damaged or blocked 1 Clean or replace 2 Check viscosity of medium being pumped 2 Reduce viscosity of medium increase hose diameter or contact factory for recommendation 3 Check valves not seated correctly 6 3 Reinstall check valves 6 Pump leaks 1 Ruptured or worn out diaphragm 2 ...

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