Copyright 2006, ITT Industries
Printed in U.S.A.
All Rights Reserved
Form: 82000-014
Rev. C 08/2006
WARRANTY
FLOJET warrants this product to be free of defects in material and/or
workmanship for a period of one year after purchase by the customer
from FLOJET. During this one year warranty period, FLOJET will at its
option, at no charge to the customer, repair or replace this product if
found defective, with a new or reconditioned product, but not to
include costs of removal or installation. No product will be accepted
for return without a return material authorization number. All return
goods must be shipped with transportation charges prepaid. This is
only a summary of our Limited Warranty. For a copy of our complete
warranty, please request Form No. 100-101.
RETURN PROCEDURE
Prior to returning any product to FLOJET, call customer service for an
authorization number. This number must be written on the outside
of the shipping package. Place a note inside the package with an
explanation regarding the reason for return as well as the
authorization number. Include your name, address and phone number.
G57 PORT FITTINGS
MODEL NUMBERING MATRIX
TROUBLESHOOTING CHART
Symptom
Possible Cause(s)
Corrective Action
Pump will
Pump will not start (stalls)
1. Inadequate air supply (20 PSI Min.)
1. Increase air inlet pressure
2. Contaminated air supply
2. An air dryer might be required
3. Ruptured diaphragm (2)
3. Replace diaphragm (2)
4. Check shuttle valve for wear (11)
4. Replace shuttle valve if necessary (11)
Pump runs, but no fluid
1. A leak or break in the product inlet line
1. Replace product line
2. A leak or break in the product discharge line 2. Replace product line
Pump leaks through exhaust port
1. Leak at upper exhaust port o-ring (13)
1. Replace exhaust port (13)
2. Shaft seal o-rings damaged or worn
2. Replace shaft seal o-rings
3. Inadequate slide lubrication
3. Replace with shuttle valve kit
Flow rate is low
1. Tubing or hose is damaged or blocked
1. Clean or replace
2. Check viscosity of medium being pumped
2. Reduce viscosity of medium, increase
hose diameter or contact factory for
recommendation
3. Check valves not seated correctly (6)
3. Reinstall check valves (6)
Pump leaks
1. Ruptured or worn out diaphragm (2)
1. Replace diaphragm (2)
2. Pump housing screws not torqued adequately 2. Torque screws to 20 in lb
Elastomer/
Ports
Air Inlet/
Packaging
Spring Material
(Product in and out)
Muffler
Code
5 SANTO Diaphragm
00 No Port Fittings
5 Straight brass 1/4”
A (single pack)
SANTO Check Valve
20 Straight 3/8” HB
6 Elbow 90° brass 1/4”
D (72 bulk pack)
EPDM O-Rings
21 Straight 1/2” HB
7 Tee brass 1/4”
Hastelloy Springs
22 Straight 3/4” HB
8 Straight Plastic 1/4”
23 Elbow 90° 3/8” HB
9 Straight Plastic 1/4”*
3 VITON
®
Diaphragm
24 Elbow 90° 1/2” HB
*(no muffler element)
VITON
®
Check Valve Seat
25 Elbow 90° 3/4” HB
Hastelloy Springs
G57X XX X X
PART
DESCRIPTION
QTY
NUMBER
20381-010
3/4” HB, 90° Elbow, EPDM “O” Ring
2
20325-033
1/4” HB, Straight Plastic (Air In)
12
01510-000
1/4” HB, Straight Brass (Air In)
12
PART
DESCRIPTION
QTY
NUMBER
20381-002
1/2” HB, Straight, EPDM “O” Ring
2
20381-006
3/4” HB, Straight, EPDM “O”Ring
2
20381-009
1/2” HB, 90° Elbow, EPDM “O” Ring
2
For a complete port fitting list please request form No. F1 00-112.
www.flojet.com
U.S.A.
Flojet
666 E. Dyer Rd.
Santa Ana, CA 92705
Phone: 714.557.4700
Fax: 714.628.8478
UNITED KINGDOM
Flojet
Bingley Road, Hoddesdon
Hertfordshire EN11 OBU
Tel:
+44 (0) 1992 450145
Fax: +44 (0) 1992 467132
CANADA
Fluid Products Canada
55 Royal Road
Guelph, Ontario N1H 1T1
Tel:
519 821.1900
Fax: 519 821.2569
JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel:
045.475.8906
Fax: 045.475.8908
GERMANY
Jabsco GmbH
Oststrasse 28
22840 Norderstedt
Tel:
+49-40-53 53 73 -0
Fax: +49-40-53 53 73 -11
ITALY
Jabsco Marine Italia
Via Tommaseo, 6
20059 Vimercate, Milano
Tel: +39 039 685 2323
Fax: +39 039 666 307
