Flo Fab 1000/1004-IC11/2H Series Installation, Operation & Maintenance Manual Download Page 6

05

Installation & Operation

In  order  to  determine  the  optimal 
size of the piping, compare the total 
cost  of  the  equipment's  operation 

(cost 

of 

the 

pump, 

control 

equipment,  piping  and  energy 
consumption).  By  increasing  the 
discharge  diameter  reasonably,  it 
reduces the required BHP due to the 
low  friction.  Perform  different  tests 
using  several  piping  diameters  until 
you find the more convenient.

The  pipe,  valves,  etc.  should  be 
perfectly  align  with  the  volutes 
suction  and  discharge  centerlines, 
this  to  avoid  any  excessive  loads  on 
the  pumps  volute.  If  needed,  install 
new  expansive  joints  to  protect  the 
pump  from  excessive  thermal  or 
pressure forces.

Install  the  foot  valve  at  the  suction 
pipe 

Figure  1

  and  fill  with  liquid  the 

superior  part  of  the  pump's  body. 
Sometimes  air  is  trapped  inside  the 
body, to remove it you should uncap 

the  male  plug  until  the  liquids  spills 
out. Re-install  the  male  plug  using  a 
sealant.

IMPORTANT!  -  Do  not 
operate  pump  without  
priming first. Operating dry 
will damage seal. 

Pre-Operation

1.

   Check  Voltage  and  Phase  - 

Compare  the  voltage  and  phase 

information  stamped  on  the 
pump name plate.

2.

   Check Pump Rotation -

 Improper 

motor rotation can result in poor 
pump  performance  and  can 

damage  the motor and/or  pump. 
Check  rotation  on  three  phase 

units  by  momentarily  applying 
power and observe the "kickback". 

4.

   Priming -

 Every centrifugal pump 

must  be  primed  (suction  pipe  and 
pump's  body  should  have  liquid), 
before operating.

Kickback  should  always  be  in  a 
counter-clockwise 

direction 

as 

viewed  from  motor  end  or  opposite 
to impeller rotation. Impeller rotation 
is  counter-clockwise  as  viewed  from 
bottom of pump.

3.

   Name  Plate  - 

Record  the 

information  from  the  pump  name 

plate  to  drawing  in  front  of  manual 
for future reference.

Figure 6

Discharge piping.

Expansive

joint

Service valve

Expansive

joint

Service valve

Retarded action

check valve

Correct

BA

RM

ES

A

BA

RM

ES

A

Safety shutoff

valve

Swing check valve

could cause a 

"water hammer"

Incorrect

BA

RM

ES

A

BA

RM

ES

A

Summary of Contents for 1000/1004-IC11/2H Series

Page 1: ...Installation Operation Maintenance Manual End Suction Centrifugal Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump 1000 1004 IC1 H SERIES 1 15 HP 3500 RPM...

Page 2: ...sk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpowerandtag Do not lift carry or hang pump by the electrical cables Damage...

Page 3: ...erbased 02 ations Dimensions D M 4 HOLES H J B C SUCTION DISCHARGE G I A L K E F MODEL PART No SIZE HP PHASE RPM FRAME A B C D E F G H I J K L M 1000 1004 I 1000 1004 I 1000 1004 I 1000 1004 I 1000 10...

Page 4: ...oxidant liquid Installation The pump should be as close as possible to the liquid to be pumped with a minimum number of couplings adapters etc in order to reduce friction on the suction side The sucti...

Page 5: ...nerated by using a smaller diameter pipe a larger diameter discharge pipe is commonly used than the required by the volute or body Figure 2 Wrong installation Without strainer Vortex D Too much height...

Page 6: ...using a sealant IMPORTANT Do not operate pump without priming first Operating dry will damage seal Pre Operation 1 Check Voltage and Phase Compare the voltage and phase information stamped on the pump...

Page 7: ...the suction or discharge simply remove the body nuts this would uncover the impeller Examine and replace if it shows wear or damage When the impeller requires replacement remove the screw of the shaft...

Page 8: ...e Shaft Seal stationary Seal rotating member Spring Impeller Impeller lockwasher Lockwasher Hex screw Figure 8 Mechanical Seal Sectional View 1 Ceramic seat 2 Seal seat Buna N 3 Inox retainer 4 Inox j...

Page 9: ...48 160 643 48 55 19 65 6 54 1 67 0 54 170 681 54 1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14...

Page 10: ...ANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GLOBE VALVE O...

Page 11: ...ty is not too much The pump is operating in the range of NPSHR If r w makes the noise gone then the problem is in the point above partially close the discharge valve The bearings for wear That there i...

Page 12: ......

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