Flo Fab 1000/1004-IC11/2H Series Installation, Operation & Maintenance Manual Download Page 4

03

Recommendations & Warnings

Receiving inspection

Upon receiving the pump, it should 
be  inspected  for  damage  or 

shortages.  If  damage  has  occurred, 
file  a  claim  immediately  with  the 

company that delivered the pump. If 

the  manual  is  removed  from  the 

packaging, do not lose or misplace.

Storage

Any  product  that  is  stored  for  a 

period  longer  than  six  (6)  months 
from the date of purchase should be 
bench  tested  prior  to  installation.  A 

bench test consists of, checking the 

impeller  to  assure  it  is  free  turning 

and  a  run  test  to  assure  the  motor 

(and  switch  if  provided)  operate 
properly.

Service Stations

To  find  the  nearest  Barmesa  Pumps 

authorized  service  shop,  please 
directly  contact  your  distributor  or 

the factory.

The  anchors  of  the  motor  are  to  be 
anchor, 

on 

raised 

base, 

approximately  4",  this  to  prevent 
accumulated water from entering the 
motor.

**See friction table in pipes and fittings 
to  determine  the  dimensions  of  the 
suction and discharge. (Page 8)

At any time exceeding six (6) months, 

but  no  more  than  twenty  four  (24), 
the  equipment  must  be  stored  in  a 
controlled area, keeping it away from 
contact with rain, dust, etc., and the 
temperature is maintained between 
43-104  °F.  If  there  is  a  possibility  of 
high  humidity  (coastlines,  etc.),  the 
entire  unit  must  be  sprayed  with 
antioxidant liquid.

Installation

The  pump  should  be  as  close  as 
possible to the liquid to be pumped, 

with  a  minimum  number  of 
couplings, adapters, etc., in order to 

reduce friction on the suction side.

The  suction  and  discharge  piping 

must  be  perfectly  aligned  in  the 

pump  volute  and  supported 

independently  using  support  or 

anchors,  this  to  prevent  excessive 
load on the volute.

A  successful  operation  depends  on 
the calculation of the friction loss in 

the  suction,  considering  acceptable 
limits. The minimum suction pipe size 
to  use  can  be  determined  by 

comparing the NPSH available at the 

pump  suction  against  the  NPSH 

required by the impeller, as shown in 

the performance curves.

Usually, we recommend using a pipe 

diameter of 1/2" to 1" greater as that 
of the suction volute or body.

A strainer or sieve should be installed 
in the suction to prevent the entry of 
objects. The strainer must have a free 
entry  area  at  least  three  times  the 
pipe diameter. Usually a suction valve 

is combined with a strainer 

Figure 1

.

Use  pipe  or  hose  reinforced 
sufficiently  robust  to  prevent 

collapsing  by  the  difference  in 

atmospheric pressure. Check for leaks 

at all joints.

Suction

Figure 1

Proper installation.

Motor

Anchors

Base

Pippe

support

Eccentric

reducer

Vacuum

gauge

Straight pipping as short

as possible, but not less

than 6 times the

"D" diameter

Perfectly 

sealed joints

As close

as possible

Strainer

Appropriate size "D"

to avoid the excess

of friction

1 "D"

min.

4 "D"

min.

Suction

valve

4"

"D"

Summary of Contents for 1000/1004-IC11/2H Series

Page 1: ...Installation Operation Maintenance Manual End Suction Centrifugal Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump 1000 1004 IC1 H SERIES 1 15 HP 3500 RPM...

Page 2: ...sk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpowerandtag Do not lift carry or hang pump by the electrical cables Damage...

Page 3: ...erbased 02 ations Dimensions D M 4 HOLES H J B C SUCTION DISCHARGE G I A L K E F MODEL PART No SIZE HP PHASE RPM FRAME A B C D E F G H I J K L M 1000 1004 I 1000 1004 I 1000 1004 I 1000 1004 I 1000 10...

Page 4: ...oxidant liquid Installation The pump should be as close as possible to the liquid to be pumped with a minimum number of couplings adapters etc in order to reduce friction on the suction side The sucti...

Page 5: ...nerated by using a smaller diameter pipe a larger diameter discharge pipe is commonly used than the required by the volute or body Figure 2 Wrong installation Without strainer Vortex D Too much height...

Page 6: ...using a sealant IMPORTANT Do not operate pump without priming first Operating dry will damage seal Pre Operation 1 Check Voltage and Phase Compare the voltage and phase information stamped on the pump...

Page 7: ...the suction or discharge simply remove the body nuts this would uncover the impeller Examine and replace if it shows wear or damage When the impeller requires replacement remove the screw of the shaft...

Page 8: ...e Shaft Seal stationary Seal rotating member Spring Impeller Impeller lockwasher Lockwasher Hex screw Figure 8 Mechanical Seal Sectional View 1 Ceramic seat 2 Seal seat Buna N 3 Inox retainer 4 Inox j...

Page 9: ...48 160 643 48 55 19 65 6 54 1 67 0 54 170 681 54 1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14...

Page 10: ...ANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GLOBE VALVE O...

Page 11: ...ty is not too much The pump is operating in the range of NPSHR If r w makes the noise gone then the problem is in the point above partially close the discharge valve The bearings for wear That there i...

Page 12: ......

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