Flo Fab 1000/1004-IC11/2H Series Installation, Operation & Maintenance Manual Download Page 2

01

General Safety Information

Installation, wiring, and 

junction  connections  must  be  in 
accordance with the National Electric 

Code and all applicable state and local 

codes.  Requirements  may  vary 
depending on usage and location.

WARNING

I n s t a l l a t i o n   a n d 

servicing  is  to  be  conducted  by 
qualified personnel only.

WARNING

D o   n o t

  p u m p 

hazardous  materials  (flammable, 
caustic,  etc.)  or  use  these  pumps  in 
water  over  160  °F. 

Do  not

  exceed 

m a n u f a c t u re r s   re co m m e n d e d 
maximum performance, as this could 

cause the motor to overheat.

WARNING

C a r e f u l l y   r e a d 

instruction  manuals  supplied  with 

motor or engine before operating or 

servicing.

WARNING

A L L   R E T U R N E D 
P R O D U C T S   M U S T   B E 
CLEANED,  SANITIZED,  OR

DECONTAMINATED  PRIOR  TO 

SHIPMENT, TO INSURE EMPLOYEES 
WILL NOT BE EXPOSED TO HEALTH 
HAZARDS  IN  HANDLING  SAID 
MATERIAL. ALL APPLICABLE LAWS 
AND REGULATIONS SHALL APPLY.

Keep  clear  of  suction  and 

discharge  openings.  Do  not 

insert  fingers  in  pump  with

power  connected;  the  impeller  can 

cause serious injury.

Always  wear  eye  protection 

when working on pumps. Do 
not wear loose clothing that

may  become  entangled  in  moving 

parts.

Pumps  build  up  heat 

and  pressure  during 

operation.  Allow  time 

fo r   p u m p s   t o   c o o l

DANGER

before  handling  or  servicing  the 

pump  or  any  accessor y  items 
associated with or near the pump. Do 
not  block  or  restrict  the  discharge 
pipe/hose.

T h i s   p u m p   i s   n o t 

i n t e n d e d   f o r   u s e   i n 
swimming  pools  or  water 
installations  where  there  is

DANGER

human contact with pumped fluid.

Risk of electric shock. To 

reduce risk of electric shock, 
always  disconnect  pump 
from  power  source  before

DANGER

handling any aspect of the pumping 
system.

 Lock out power and tag.

Do  not

  lift,  carry  or 

hang pump by the electrical 
c a b l e s.   D a m a g e   to   t h e 

electrical  cables  can  cause

DANGER

shock, burns or death. 

Never

 handle 

connected  power  cords  with  wet 
hands. Use appropriate lifting device.

Before installation, read the following 
instructions  carefully.  Failure  to 

follow 

instruction 

and 

safety 

information  could  cause  serious 

bodily  injury,  death  and/or  property 

damage.  Each 

Flo Fab

  product  is 

carefully  inspected  to  insure  proper 

performance. Closely following these 

instructions  will  eliminate  potential 

operating  problems,  assuring  years 

of trouble-free service. 

DANGER

 

Indicates  an  immi-

nently hazardous situation which, if 
not avoided, WILL result in death or 
serious injury.

WARNING

 

 

Indicates  an  immi-

nenty hazardous situation which, if 
not avoided, MAY result in death or 
serious injury.

CAUTION

 

 Indicates a potentially 

hazardous  situation  which,  if  not 
avoided,  MAY  result  in  minor  or 
moderate injury.

IMPORTANT! - 

Flo Fab

 Pumps is not 

responsible  for  losses,  injury  or 
death  resulting  from  failure  to 
observe  these  safety  precautions, 
misuse,  abuse  or  misapplication  of 
pumps or equipment.

Failure  to  permanently 

ground the pump, motor and 
controls  before  connecting 
to  power  can  cause  shock,

DANGER

burns or death.

1 Phase Models

Amps:

Volts:

3 Phase Models

Amps L1-2:

Volts L1-2:

Amps L2-3:

Volts L2-3:

Amps L3-1:

Volts L3-1:

Model Number: _____________________

Serial: _____________________________

Phase: _______ HP: __________________

IMPORTANT!  -  Prior  to  installation, 

record  Model  Number,  Serial,  Amps, 
Voltage,  Phase  and  HP  from  pump 
name  plate  for  the  future  reference. 

Also  record  the  Voltage  and  Current 
Readings at Startup:

Summary of Contents for 1000/1004-IC11/2H Series

Page 1: ...Installation Operation Maintenance Manual End Suction Centrifugal Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump 1000 1004 IC1 H SERIES 1 15 HP 3500 RPM...

Page 2: ...sk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpowerandtag Do not lift carry or hang pump by the electrical cables Damage...

Page 3: ...erbased 02 ations Dimensions D M 4 HOLES H J B C SUCTION DISCHARGE G I A L K E F MODEL PART No SIZE HP PHASE RPM FRAME A B C D E F G H I J K L M 1000 1004 I 1000 1004 I 1000 1004 I 1000 1004 I 1000 10...

Page 4: ...oxidant liquid Installation The pump should be as close as possible to the liquid to be pumped with a minimum number of couplings adapters etc in order to reduce friction on the suction side The sucti...

Page 5: ...nerated by using a smaller diameter pipe a larger diameter discharge pipe is commonly used than the required by the volute or body Figure 2 Wrong installation Without strainer Vortex D Too much height...

Page 6: ...using a sealant IMPORTANT Do not operate pump without priming first Operating dry will damage seal Pre Operation 1 Check Voltage and Phase Compare the voltage and phase information stamped on the pump...

Page 7: ...the suction or discharge simply remove the body nuts this would uncover the impeller Examine and replace if it shows wear or damage When the impeller requires replacement remove the screw of the shaft...

Page 8: ...e Shaft Seal stationary Seal rotating member Spring Impeller Impeller lockwasher Lockwasher Hex screw Figure 8 Mechanical Seal Sectional View 1 Ceramic seat 2 Seal seat Buna N 3 Inox retainer 4 Inox j...

Page 9: ...48 160 643 48 55 19 65 6 54 1 67 0 54 170 681 54 1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14...

Page 10: ...ANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GLOBE VALVE O...

Page 11: ...ty is not too much The pump is operating in the range of NPSHR If r w makes the noise gone then the problem is in the point above partially close the discharge valve The bearings for wear That there i...

Page 12: ......

Reviews: