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  6 

"S2" on the display board terminal strip with a small 

screwdriver (provided) .  

Tighten the strain relief on the pressure switch/transducer 

lead .

IL0026

Remove rubber end cap 

to adjust pressure . Use 

7/32” allen wrench

Pressure switch 

boot

Figure 7 Pressure Switch

IL1875

Figure 8 Pressure Transducer

A 10 foot section of cable is provided with the system 

to connect to the pressure switch / transducer. Lengths 

of up to 100 feet can be used, provided the appropriate 

shielded cabling is used. Consult the factory for proper 

cable specification.

7 .  Use the appropriate strain relief or conduit connectors 

(not included) . 

8 .  Replace the cover . Do not over-tighten the screws .
9 .  Set the pressure tank pre-charge to 70% of the desired 

water pressure setting . To check the tank’s pre-charge, 

de-pressurize the water system by opening a tap . 

Measure the tank pre-charge with a pressure gauge at its 

inflation valve and make the necessary adjustments . 

NOTE

: For pressure switch installation (VS systems) only, 

Follow steps 10, 11 & 12 . (Figure 7)
For pressure transducer installations, skip to Step 13 .
10 .  Connect the other end of the pressure switch cable with 

the two spade terminals to the pressure switch . The 

connections are interchangeable .

11 .  The pressure switch communicates the system pressure 

to the controller . The switch is preset at the factory to 

50 psi, but can be adjusted by the installer using the 

following procedure:
a .  Remove the rubber end-cap .
b . Using a 7/32” Allen wrench (provided), turn the 

adjusting screw clockwise to increase pressure 

and counter-clockwise to decrease pressure . The 

adjustment range is between 30 and 80 psi (1/4 turn = 

approximately 3 psi) .

c . Replace the rubber end cap .
d . Reset the pressure tank pre-charge to the appropriate 

pressure

12 .  Cover the pressure switch terminals with the rubber boot 

provided .

For pressure transducer installation (TVS systems) only, 

Follow Step 13 . (Figure 8):
13 .  Connect the free end of the transducer cable to the 

transducer by lining up the keyway on the connector 

to the transducer, pressing the cable into place & then 

tightening the thumbscrew finger tight . 

START-UP OPERATION

Apply power to the controller . The display should briefly show 

“Please Wait Initializing” and then read “Press Enter to Begin 

Set-Up” . Pressing ENTER button will begin taking you through 

the quick set-up menu where you can select Pump type 

(Submersible or Above Ground); Motor type (Three Phase, 

3W Single Phase - if option is available); Maximum Motor 

Current; Maximum Frequency; Control (Switch, Transducer) 

by using the UP & DOWN buttons to change the setting 

and then pressing the ENTER button to save the choice .  

Once all the choices have been selected, press the STOP/

START button to save the setting to the controller’s memory . 

The drive will then spin the motor in a reverse direction for 

a couple of seconds and then begin to run the motor in the 

correct direction and begin regulating the pressure . While the 

drive is running the motor, for VS drive kits (pressure switch) 

the display will show the current that the motor is drawing and 

the frequency that is being supplied . When there is no water 

use, the controller will shut off the output to the motor and the 

display will show “Motor is in Standby Mode” . For TVS drive 

kits (transducer) the display will show the transducer pressure 

reading, current that the motor is drawing and the frequency 

that is being supplied .

NOTE

: Conventional private water systems intermittently fill a 

pressure tank as commanded by a standard pressure switch 

(e .g . 30 - 50 psi) . The constant pressure controller maintains 

a constant pressure at the pressure switch/transducer up to 

the maximum capability of the motor and pump . Although the 

pressure is constant at the pressure switch or transducer, 

pressure drops may be noticeable in other areas of the home 

when additional taps are opened . This is due to limitations in 

the plumbing and will be more pronounced the further the taps 

are from the pressure switch/transducer . This would be true of 

any system, and if observed, should not be interpreted as a 

failure in the performance of the constant pressure controller .

 Serious or fatal electrical shock may 

result from contact with internal electrical components. 

DO NOT, under any circumstances, attempt to modify 

connections to the drive until power has been removed 

and 10 minutes have passed for internal voltages to 

discharge!

Summary of Contents for Commander Pro

Page 1: ... pressure Key features of the drive controller include Can use either a pressure switch no snap action or a 4 20mA transducer as the pressure control At initial power up the controller detects whether a switch or transducer is connected and automatically sets the control choice Constant water pressure with a wide range of settings 30 80 psi Note The maximum obtainable system pressure is limited by...

Page 2: ... prevent mechanical damage which could produce serious electrical shock and or equipment failure Pump is designed to pump cold ground water that is free of air or gases Decreased pump performance and life expectancy can occur if the ground water is not cold 86ºF 30ºC or contains air or gases Pump and controls must be securely and adequately grounded as specified in section 250 43 item A of the U S...

Page 3: ... in equipment and property damage as well as possible injury Always install a pressure relief valve capable of passing full pump flow at 100 PSI Install the pressure relief valve between the pump and pressure tank PRESSURE SETTING GUIDE System Pressure at Pressure Sensor Pressure Tank Setting PSI 2 psi 25 18 30 21 35 25 40 28 45 32 50 factory set 35 55 39 60 42 65 46 70 49 75 53 80 56 Pressure Rel...

Page 4: ...ve access to 230V electrical supply and to the submersible motor wiring 6 Do not expose the drive to water spray greater than 30 from vertical Note Installations that require larger than 6 AWG wire will require an external junction box Run 6 AWG from the drive to the junction box and make external connections to the appropriately sized wire with wire nuts WIRING SIZING CHART Maximum Wire Lengths C...

Page 5: ...D Black BLK Yellow YEL and W Submersible 3 Phase or 3 Wire 1 Ph motors follow colors as marked Red to RED Black to BLK Yellow YEL and Green Ground wire W Submersible 2 Wire 1 Ph motors Connect motor leads to BLK YEL and Green Ground wire W Above Ground Motor 3 Phase Only L1 to RED L2 to BLK L3 to YEL and Green Ground wire W Verify motor rotation to avoid damage to pump motor L1 L2 RED BLK YEL IN O...

Page 6: ...ightening the thumbscrew finger tight START UP OPERATION Apply power to the controller The display should briefly show Please Wait Initializing and then read Press Enter to Begin Set Up Pressing ENTER button will begin taking you through the quick set up menu where you can select Pump type Submersible or Above Ground Motor type Three Phase 3W Single Phase if option is available Maximum Motor Curre...

Page 7: ...imer low level switch etc can be used to trip the drive with an External Fault trip For this connection to work properly the Alarm in Relay contact condition setting in the Advanced Features Menu must be set to match the switch position to activate the drive Example An irrigation timer closes a contact to single the drive to run the Alarm In Relay setting should be set to NC Normal Closed for the ...

Page 8: ...eter press the EDIT button followed by the UP and DOWN buttons to set or choose the new value Once the new values is set press the ENTER button to accept the new value or the ESCAPE button to discard the change Once you are done viewing and changing the parameters press ESCAPE to return to the home screen For further information to change these parameters please call Technical Support at 800 742 5...

Page 9: ...w the BM current the drive will ramp up for the BM duration regardless of switch state to create an overpressure drawdown Set bump mode duration Sets the time duration of the ramp up for a bump in PSI 5 to 2 0 sec Default 0 5 sec By increasing this duration time the amount of overpressure for drawdown can be increased Caution Increasing this time too much has the potential of creating a high over ...

Page 10: ...n or normally closed Default NO The state of the relay changes when the drive trips Typically not for use in most residential applications Powered by Generator No Yes Default No Set the drive circuitry to expect power delivered from a gas driven generator Depending upon application a 5 10 pressure drop of can be experienced when the drive is running the pump motor at full speed Ramp up sensitivity...

Page 11: ...uit Replace transducer Deadhead Switch control Pump running against a closed discharge Make sure that there is not a valve closed or obstruction between the pump and pressure switch Damaged or clogged pressure switch Check continuity across switch contacts without wire connected and replace and or clean pressure port Deadhead sensitivity incorrect Adjust deadhead sensitivity in Underload Protectio...

Page 12: ...ith higher flow rating if head requirement is still satisfied Temperature in the controller is too high If the controller s heat exchanger becomes too hot the controller will reduce the output frequency to the motor to lower the power consumption Make sure there is at least 4 inches of room around the controller for movement of air Avoid direct sunlight Reduce ambient temperature below 104 F 40 C ...

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