Flexxaire FX 2000 Series Manual Download Page 17

Printed in Canada

June 14, 2007

Section 2 - Hydraulic Fan Group

01523r7.wpd

Page 2-9

D.

Once  fan  starts  reversing  pitch,  time  a  full  pitch
reversal, it  should not be less than 

1 sec.

.

If the cycle is too long, drill out the orifice. If the cycle
is too short a smaller orifice is required. Contact your
local hydraulics supplier or Flexxaire

®

 for orifice.

E.

Toggle the Air Flow Switch to change air flow to
the desired direction. Ie.: sets whether the fan acts
as a sucker or blower.

F.

Check the Purge button. This button when pressed
temporarily turns off the timer and when released
the  timer  starts up and does a purge for the
duration set on the “ON TIME”.

G.

Set  the  Timer  by  adjusting  the “ON TIME”
(Duration)  and  the  “OFF  TIME”  (Interval) to the
desired lengths. Select a duration and interval that
meets the application requirements . If unsure, set
“ON TIME” to 15 seconds and “OFF TIME” to 20
minutes.

NOTE 1:

“ON TIME” is the length of the purge
cycle  (duration)  and  is adjustable
between 1-100 seconds. “OFF TIME”
is  the  time  between  purge  cycles
(interval) is adjustable between 1-100
minutes.

NOTE 2:

This Timer gives the option of setting
interval times as low as 1 minute, but
it is not recommended to set  intervals
below 5 minutes due to reduction in
cooling capacity and potentially
excessive wear of fan components.

H. Step only applicable for 3-Position control kit.

Remove jumper from temperature switch leads and
the fan should return to NEUTRAL pitch if engine
is cold.

NOTE:

The  return  to  NEUTRAL  pitch is
accomplished due to the centrifugal forces
from  the  spinning blades. At low idle, it
may  take  longer  to  return  to  NEUTRAL
pitch as the forces are not as great as at
high idle.

I.

Step only applicable for 3-Position control kit.

Warm  up  engine  until the fan goes into pitch.
Ensure the engine temperature is not too high. If
engine gets too hot before fan goes into pitch; the
temperature switch is installed in a cold spot on the
engine  block  and  a  location closer to the
thermostat is required. If this is the only location for
the temperature switch then a switch with a lower
temperature rating is required. Contact your local
dealer or Flexxaire

®

.

NOTE:

By  adding  a  jumper  to  the  temperature
switch leads, the valve essentially
becomes a 2-Position valve with full
“PULL” or full “PUSH” and no NEUTRAL
position. Do this until the correct switch is
obtained.

2.2.2.7. FX Fan Operation

2-Position Valve Kit

The  2-Position  Solenoid  Valve  setup  places  the
fan  into  pitch  in  standard  operating  direction  on
start up of machine. Purges occur at the preset
intervals for the preset duration. The manual purge
switch may be pressed at any time to initiate a
purge  cycle. When the purge switch is pressed
and released, the fan will do a full purge cycle and
the timer will be reset. The next purge will happen
at the full interval from when the button was last
pressed. The air flow toggle switch may be used at
any time to reverse the pitch.

3-Position Valve Kit

The 3-Position Solenoid Valve setup puts the fan
into “NEUTRAL” pitch until engine temperature is
high  enough  to  make  the temperature switch
close.  The fan will then go into full pitch in the
standard  operating  direction.  If the engine
temperature  drops  (approximately  8

?

F),  the

temperature switch will open and the fan will go
back  to  neutral  pitch.   Purges will occur at the
preset intervals when the fan is in full pitch (if the
fan is in neutral pitch, purges will not occur).  The
manual purge button may be pressed at any time
to initiate a purge cycle. When the purge switch is
pressed and released, the fan will do a full purge
cycle and the timer will be reset. The next purge
will happen at the full interval from when the
button was last pressed. The air flow toggle switch
may be used at any time to reverse the pitch.

NOTE 1:

The Temperature switch disables the
solenoids when it is open (cold).  This
prevents  any  purging:  automatic  or
manual.  As well the toggle switch will
not reverse the pitch while the fan is
in neutral.

NOTE 2:

If  multiple  temperature switches are
used, then the fan will go to neutral
pitch when ALL switches are open.  If
any switch is closed, the fan will go to
full pitch.

Summary of Contents for FX 2000 Series

Page 1: ...c Manual 01523r7 wpd Page 0 1 FLEXXAIRE ENGINE TEMPERATURE CONTROL SYSTEMS FX 2000 FAN SERIES HYDRAULIC PITCH CONTROL G IF BOX IS CHECKED REFER WITHIN FRONT COVER PAGE OF THIS MANUAL FOR SPECIAL INSTR...

Page 2: ...Page 0 2 01523r7 wpd Hydraulic Manual June 14 2007 Printed in Canada...

Page 3: ...7 wpd Page 0 3 Table Of Contents SECTION 1 GENERAL INFORMATION 1 1 1 1 INTRODUCTION 1 3 1 2 IMPORTANT SAFETY INFORMATION 1 3 1 3 FAN OVERVIEW 1 4 SECTION 2 HYDRAULIC FAN GROUP 2 1 2 1 INTRODUCTION 2 3...

Page 4: ...Page 0 4 01523r7 wpd Hydraulic Manual June 14 2007 Printed in Canada...

Page 5: ...INFORMATION SECTION 1 GENERAL INFORMATION 1 1 1 1 INTRODUCTION 1 3 1 2 IMPORTANT SAFETY INFORMATION 1 3 1 2 1 Protective Equipment 1 3 1 2 2 Pressurized Items 1 3 1 2 3 Hot Fluids and Parts 1 3 1 2 4...

Page 6: ...Page 1 2 01523r7 wpd Section 1 General Information Overview June 14 2007 Printed in Canada...

Page 7: ...epair on this product until you have read and understand the operation lubrication maintenance and repair information Please contact Flexxaire or their approved dealer for any information that you may...

Page 8: ...ines tubes or hoses because leaks can cause fires H Tighten fasteners to the correct torque Make sure all heat shields clamps and guards are installed correctly to avoid excessive heat vibration or ru...

Page 9: ...ecting A Hydraulic Source 2 6 2 2 2 3 Control Kit Information 2 6 2 2 2 4 Hydraulic Valve Installation 2 7 2 2 2 5 Electrical Installation 2 7 2 2 2 6 Hydraulic Control Set Up 2 8 2 2 2 7 FX Fan Opera...

Page 10: ...Page 2 2 01523r7 wpd Section 2 Hydraulic Fan Group June 14 2007 Printed in Canada...

Page 11: ...sitions respectively 2 1 1 External Identifiable Components The Hydraulic Fan Assembly can be identified by several external major components in Figure 1 Use this diagram for terminology and component...

Page 12: ...the fan blades unattached After installing the hub assembly onto the machine the fan blades are attached to the hub assembly A Remove shipping straps and anchors from around the hub assembly and shipp...

Page 13: ...gh the upper holes in the blade caps and blades Tighten the blade caps to the blades using the supplied 1 4 NC flanged lock nuts Regular hex head bolts with washers may be supplied in place of flange...

Page 14: ...Differential Pressure Source Pressure minus Return Pressure must meet or exceed the minimum pressure requirement D Avoid hydraulic systems with high pressure spikes E The hydraulic source must have ac...

Page 15: ...ic system being used D Attach a hydraulic line from ports 2 and 4 of the fan valve body to the fittings on the fan Figure 9 2 Position Solenoid Valve Figure 10 3 Position Solenoid Valve 2 2 2 5 Electr...

Page 16: ...equired Install additional switches parallel to the engine temperature switch as shown in Figure 11 Contact Flexxaire for ordering additional temperature switches E Make wiring connections as per Figu...

Page 17: ...ostat is required If this is the only location for the temperature switch then a switch with a lower temperature rating is required Contact your local dealer or Flexxaire NOTE By adding a jumper to th...

Page 18: ...n optional oil level check is recommended for every 1000 operational hours or if there is reason to believe the fan is losing oil The fan contains MOBIL Synthetic SHC629 oil Refer to Table 2 below for...

Page 19: ...ION Low oil level may indicate a leak 2 3 2 2 Adding Oil To Fan A Rotate the hub until one of the oil drain plugs is at the 12 00 position and the other at the 2 00 position As indicated in Figure 13...

Page 20: ...ves air away from the engine go to B A Are the blades mounted with the concave surface towards the engine G G B Are the blades mounted with the concave surface towards the radiator G G Are blade bolts...

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