Flexicon BFC Installation And Operation Manual Download Page 8

FLEXICON®

 

Bulk Bag Discharge Frame Installation and Operation Manual 

 

            - 8 - 

FLEXICON CORPORATION  

2400 Emrick Boulevard   Bethlehem, PA 18020-8006  USA 

Tel: 1-888-FLEXICON   Tel: 1-610-814-2400   Fax: 1-610-814-0600   www.flexicon.com

 

  4.3  Assemble the arms in their respective legs.  Be sure to orient them as shown in figure 8. 

Secure them in place with (1) ¾-10 x 4 ½”  long bolt, (2) ¾" flat washers, (1) ¾" split lock 

washer and (1) ¾-10 hex nut per leg.  Torque the hardware to 105 ft/lbs. 

 

  4.4  Assemble the back cross brace "F" to the top of the rear extension arms (see figure 9). 

Attach using (8) ¾-10 x 2" long bolts, (16) ¾" flat washers, (8) ¾-10 split lock washers and 

(8) ¾-10 hex nuts. 

 

  4.5  Assemble the front cross brace "F” to the top of the front extension arms (see figure 9).  

Assemble using (8) ¾-10 x 2" long bolts, (16) ¾" flat washers, (8) ¾" split lock washers and 

(8) ¾-10 hex nuts. 

 

  4.6  Install both cross braces, "I", to the frame tabs provided using (4) ½-13 x 1 ½” long bolts, (8) 

flat washers, (4) split lock washers, and (4) ½-13 hex nuts (see figure 9). 

 

  4.7    Assemble the hoist beam to the front and rear “F" cross braces (see figure 9). 

Assemble using (8) ¾-10 x 2 ½" long bolts, (16) ¾” flat washers (8) ¾” split lock washers 

and (8) ¾-10 hex nuts. 

 

4.8  Assemble the (3) “D" cross braces (see figure 9).  The orientation of the braces will be self  

evident.  Attach using (6) ½-13 x 1 ½” long bolts, (12) ½” flat washers, (6) ½" split lock 

washer and (6) ½-13 hex nuts. 

 

4.9  Assemble the (2) “G" cross braces which connect between the inside, rear bolt on each side 

of the front cross brace "F" to front extension arm assembly to the holes provided on top of 

the hoist beam at the back (see figure 10).  There is (1) left and (1) right hand "G" brace.  

There is an angle cut on one end of each brace and it will be self evident as to the proper 

orientation. 

 

4.10  Install the two “H” braces to the top of the frame assembly in the same manner as the “G” 

braces are installed (see figure 10). 

 

  4.11  Square the various components of the BFC upper section and tighten all hardware to the 

following final torque specification: 

 

½-13 UNC to 40 ft/lbs. 

¾-10 UNC to 105 ft/lbs. 

 

4.12  Assemble the hoist to the hoist beam as per the manufacturers instructions supplied with 

the hoist. 

  

 4.13  Assemble the hoist tag line between the two 2" x 2" x ¼" angles of which (1) is located on 

each end of the beam.  Assemble the ¼-20 x 1 ½" long eye bolt to one of the angles via the 

hole at the end of the angle and secure in place with (2) ¼" flat washers, (1) ¼" split lock 

washer and a ¼-20 hex nut.  On the remaining angle, assemble the ¼-20 x 5" long eyebolt 

with identical hardware as the other eyebolt except leaving the hardware loose for 

adjustment purposes.  Loop one end of the tag line thru one of the eyebolts and secure with 

Summary of Contents for BFC

Page 1: ...400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexicon com FLEXICON Bag Discharge Frame Models BFF BFC Installation and Operation Manual...

Page 2: ...ve common sense approach to unloading even the most difficult materials from bulk bags makes installation and operations of your FLEXICON bulk bag discharging system quick and simple Please refer to t...

Page 3: ...TABLE OF CONTENTS 1 Introduction 2 Precautions 3 Bulk bag discharge frame installation procedure 4 BFC upper frame installation 5 Loading a bulk bag on the frame 6 Interfacing the bulk bag downspout w...

Page 4: ...not use the bulk bag discharge frame for materials other than what it was specified for If you add new materials please consult with FLEXICON CORPORATION before doing so Do not allow agglomerating or...

Page 5: ...1 Bag lift frame 1 Hardware kit Not on all models 3 1 3 If your base frame has been supplied as a kit assemble the base frame following steps 3 2 thru 3 13 Otherwise begin installation at step 3 14 3...

Page 6: ...see figure 3 The right leg is the exact opposite of the left 3 7 With assembly still lying flat on the work surface assemble the remaining cross brace A to the opposing pair of studs located on the i...

Page 7: ...18 otherwise proceed with step 3 17 3 17 Install the 4 extension arms to the base frame Orient each arm as shown in figure 7 Slide into the top of each respective leg to the lowest height setting and...

Page 8: ...braces will be self evident Attach using 6 13 x 1 long bolts 12 flat washers 6 split lock washer and 6 13 hex nuts 4 9 Assemble the 2 G cross braces which connect between the inside rear bolt on each...

Page 9: ...tance over the top of the bulk bag 5 1 3 Pass the loops of the bulk bag over and onto the self retaining bag loop retainers 5 1 4 Raise the bag lift frame and bulk bag with a forklift truck and positi...

Page 10: ...tion and operation manual furnished with the specific equipment being installed The typical outlet spout of a bulk bag has a protective cover which is released by loosening a drawstring The outlet spo...

Page 11: ...nted as shown Using 4 13 x 3 long bolts 8 flat washers 4 split lock washers and 4 13 hex nuts 8 4 Using figure 11 as a reference slide a split collar onto each end of the rod on each side of the Flow...

Page 12: ...race B and two on the inside face of cross brace C see figure 13 The method of installing the panel using drive rivet anchors and flat washers is identical to that described in step 8 9 8 11 Assemble...

Page 13: ...the bag The air cylinders to move the Flow Flexer Bulk Bag Agitation Device plates are located in the center of and directly beneath the plates There are adjustments for the pressure in both directio...

Page 14: ...Bulk Bag Discharge Frame Installation and Operation Manual 14 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 15: ...Bulk Bag Discharge Frame Installation and Operation Manual 15 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 16: ...Bulk Bag Discharge Frame Installation and Operation Manual 16 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 17: ...Bulk Bag Discharge Frame Installation and Operation Manual 17 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 18: ...Bulk Bag Discharge Frame Installation and Operation Manual 18 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 19: ...Bulk Bag Discharge Frame Installation and Operation Manual 19 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 20: ...Bulk Bag Discharge Frame Installation and Operation Manual 20 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 21: ...Bulk Bag Discharge Frame Installation and Operation Manual 21 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 22: ...Bulk Bag Discharge Frame Installation and Operation Manual 22 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 23: ...Bulk Bag Discharge Frame Installation and Operation Manual 23 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 24: ...Bulk Bag Discharge Frame Installation and Operation Manual 24 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 25: ...Bulk Bag Discharge Frame Installation and Operation Manual 25 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 26: ...Bulk Bag Discharge Frame Installation and Operation Manual 26 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 27: ...Flexicon for special application parts FLEXICON PART DESCRIPTION U M QTY EL00040 SOLENOID VALVE NEMA 4 1 COIL 110V 3 8 NPT 4 WAY EACH 1 PN00852 VALVE FLOW CONTROL 3 8 NPT EACH 4 PN00929 CYLINDER AIR 4...

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