Flexicon BFC Installation And Operation Manual Download Page 10

FLEXICON®

 

Bulk Bag Discharge Frame Installation and Operation Manual 

 

            - 10 - 

FLEXICON CORPORATION  

2400 Emrick Boulevard   Bethlehem, PA 18020-8006  USA 

Tel: 1-888-FLEXICON   Tel: 1-610-814-2400   Fax: 1-610-814-0600   www.flexicon.com

 

  5.2.4  Raise the bag lift frame and bulk bag via the hoist then position the hoist and trolley in the 

center of the frame.  Take care to lift the bag and frame smoothly, without “jerking” the bag 

into the air. 

 

5.2.5  The height is set properly when the bottom of the full bulk bag is 1 to 2 inches above the    

center of the safety frame, with or without Flow Flexers

®

.  It may be necessary to position 

the bag above or below the preferred 1 to 2 inch distance based on your hopper/bag 

downspout configuration.  Do not rest bulk bag on the safety frame cross brace. 

 

6. 

INTERFACING THE BULK BAG DOWNSPOUT WITH 

 THE SPECIAL COVER AND IRIS VALVE

 

 

Many bulk bag frames feature an iris valve to cinch and release the bulk bag downspout    

controlling the flow of material from the bag.  A number of additional options are also 

available in the area of the bulk bag downspout.  These options are not depicted in this 

manual.  Please refer to the installation and operation manual furnished with the specific 

equipment being installed. 

 

The typical outlet spout of a bulk bag has a protective cover, which is released by 

loosening a drawstring.  The outlet spout is then pulled downward through the open iris 

valve. 

 

The open, hinged door on the special cover provides access to pull the outlet spout taut,    

while using the iris valve handle to cinch the spout closed.  When this is done the operator  

can close the door and release the draw string of the bag spout with no danger of an  

uncontrolled burst of material from the bag. 

 

By opening the iris valve slowly the operator can control the flow of material gradually and    

incrementally.  Opening the valve slowly also eliminates dusting caused by uncontrolled  

material surges displacing air from the hopper too rapidly. 

 

During normal operation the door should remain closed, when the iris valve is opened to   

permit flow of material out of the bag. 

 

   

 7. 

FLOW FLEXER

®

 BULK BAG AGITATION DEVICE

 

 

Semi or non free flowing materials are handled by using Flow Flexer

®

 Bulk Bag Agitation 

Device plates to manipulate the bulk bag. 

 

Flow Flexer

®

 Bulk Bag Agitation Device plates perform two critical functions: 

 

1 .  They dislodge bulk materials that have compacted during shipment and 

storage. 

 

2. 

They raise the bottom of the bag into a steep "V" shape insuring complete 

discharge. 

Summary of Contents for BFC

Page 1: ...400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexicon com FLEXICON Bag Discharge Frame Models BFF BFC Installation and Operation Manual...

Page 2: ...ve common sense approach to unloading even the most difficult materials from bulk bags makes installation and operations of your FLEXICON bulk bag discharging system quick and simple Please refer to t...

Page 3: ...TABLE OF CONTENTS 1 Introduction 2 Precautions 3 Bulk bag discharge frame installation procedure 4 BFC upper frame installation 5 Loading a bulk bag on the frame 6 Interfacing the bulk bag downspout w...

Page 4: ...not use the bulk bag discharge frame for materials other than what it was specified for If you add new materials please consult with FLEXICON CORPORATION before doing so Do not allow agglomerating or...

Page 5: ...1 Bag lift frame 1 Hardware kit Not on all models 3 1 3 If your base frame has been supplied as a kit assemble the base frame following steps 3 2 thru 3 13 Otherwise begin installation at step 3 14 3...

Page 6: ...see figure 3 The right leg is the exact opposite of the left 3 7 With assembly still lying flat on the work surface assemble the remaining cross brace A to the opposing pair of studs located on the i...

Page 7: ...18 otherwise proceed with step 3 17 3 17 Install the 4 extension arms to the base frame Orient each arm as shown in figure 7 Slide into the top of each respective leg to the lowest height setting and...

Page 8: ...braces will be self evident Attach using 6 13 x 1 long bolts 12 flat washers 6 split lock washer and 6 13 hex nuts 4 9 Assemble the 2 G cross braces which connect between the inside rear bolt on each...

Page 9: ...tance over the top of the bulk bag 5 1 3 Pass the loops of the bulk bag over and onto the self retaining bag loop retainers 5 1 4 Raise the bag lift frame and bulk bag with a forklift truck and positi...

Page 10: ...tion and operation manual furnished with the specific equipment being installed The typical outlet spout of a bulk bag has a protective cover which is released by loosening a drawstring The outlet spo...

Page 11: ...nted as shown Using 4 13 x 3 long bolts 8 flat washers 4 split lock washers and 4 13 hex nuts 8 4 Using figure 11 as a reference slide a split collar onto each end of the rod on each side of the Flow...

Page 12: ...race B and two on the inside face of cross brace C see figure 13 The method of installing the panel using drive rivet anchors and flat washers is identical to that described in step 8 9 8 11 Assemble...

Page 13: ...the bag The air cylinders to move the Flow Flexer Bulk Bag Agitation Device plates are located in the center of and directly beneath the plates There are adjustments for the pressure in both directio...

Page 14: ...Bulk Bag Discharge Frame Installation and Operation Manual 14 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 15: ...Bulk Bag Discharge Frame Installation and Operation Manual 15 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 16: ...Bulk Bag Discharge Frame Installation and Operation Manual 16 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 17: ...Bulk Bag Discharge Frame Installation and Operation Manual 17 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 18: ...Bulk Bag Discharge Frame Installation and Operation Manual 18 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 19: ...Bulk Bag Discharge Frame Installation and Operation Manual 19 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 20: ...Bulk Bag Discharge Frame Installation and Operation Manual 20 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 21: ...Bulk Bag Discharge Frame Installation and Operation Manual 21 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 22: ...Bulk Bag Discharge Frame Installation and Operation Manual 22 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 23: ...Bulk Bag Discharge Frame Installation and Operation Manual 23 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 24: ...Bulk Bag Discharge Frame Installation and Operation Manual 24 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 25: ...Bulk Bag Discharge Frame Installation and Operation Manual 25 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 26: ...Bulk Bag Discharge Frame Installation and Operation Manual 26 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 27: ...Flexicon for special application parts FLEXICON PART DESCRIPTION U M QTY EL00040 SOLENOID VALVE NEMA 4 1 COIL 110V 3 8 NPT 4 WAY EACH 1 PN00852 VALVE FLOW CONTROL 3 8 NPT EACH 4 PN00929 CYLINDER AIR 4...

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