Flexicon BFC Installation And Operation Manual Download Page 6

FLEXICON®

 

Bulk Bag Discharge Frame Installation and Operation Manual 

 

            - 6 - 

FLEXICON CORPORATION  

2400 Emrick Boulevard   Bethlehem, PA 18020-8006  USA 

Tel: 1-888-FLEXICON   Tel: 1-610-814-2400   Fax: 1-610-814-0600   www.flexicon.com

 

3.5  With the rear side assembly still lying flat on the work surface, assemble (2) of cross brace     

"A", (1) of cross brace "B" and (1) of cross brace "C" to each rear leg.  Take particular    

notice to the position and orientation of each cross brace in the assembly.  As shown in   

figure 3, the orientation of cross brace "C" on the left back leg is such that the (2) tapped  

holes on the inside of the brace are oriented toward the high end and facing inward.  The 

other brace "C” on the right back leg has the (2) tapped holes oriented toward the low end 

and also facing inward.  The cross brace "B" on the left back leg is oriented with the single 

pair of tapped holes nearest one end of the base, toward the high end and facing cross 

brace "C".  This orients the (4) thru and (4) tapped holes toward the outside of the frame.  

The cross brace "B" on the right back leg is oriented with the single pair of tapped holes 

toward the lower end and facing it's associated cross brace "C". 

 

3.6  With the assembly still lying flat on work surface, assemble the left and right front legs to   

the loose ends of the cross braces “A”, "B" & “C”.  Take particular notice to the difference    

between the left and right front legs.  The left front leg when properly oriented on the frame   

will have a single pair of studs facing toward the right side of the frame with all of the other  

studs facing downward (see figure 3).  The right leg is the exact opposite of the left. 

 

3.7  With assembly still lying flat on the work surface, assemble the remaining cross brace "A"   

to the opposing pair of studs located on the inside of each front leg (see figure 4).  It may   

be necessary to spread the front legs apart slightly to facilitate the insertion of this brace. 

 

3.8  With the preliminary assembly completed, stand the frame upright.  It is essential that the 

leveling and squaring sequence be done as accurately as possible to ensure trouble free 

installation of the remaining components and options. 

 

 Because the leveling and squaring process is imperative, we highly recommend that this   

be done only after the frame has been placed in it's final location.  If relocation of the frame  

is necessary at any time, the leveling and squaring process must be repeated. 

 

  3.9   The frame is now ready for final alignment via leveling and squaring the various  

 components.  All of the hardware should have been tightened as specified in step 3.2. 

This will allow the various components of the frame to be nudged (method by choice   

of customer) into alignment. 

 

There is no particular sequence to the aligning process.  As each component is    

aligned/leveled, tighten each connection to 40 ft/lbs of torque with no exception.  When  

completed the frame should look like figure 5, less the safety frame cross braces. 

 

  3.10   The frame is now prepared for the installation of the safety frame cross braces. 

 

 3.10.1 If you have purchased your frame with the Flow Flexer

®

 Bulk Bag Agitation Device option, 

there is additional assembly required.  Stop here and proceed to section 8, “Flow Flexer

®

 

Bulk Bag Agitation Device assembly procedure", for incorporation of all associated 

components, otherwise proceed to step 3.11. 

 

 

 

Summary of Contents for BFC

Page 1: ...400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexicon com FLEXICON Bag Discharge Frame Models BFF BFC Installation and Operation Manual...

Page 2: ...ve common sense approach to unloading even the most difficult materials from bulk bags makes installation and operations of your FLEXICON bulk bag discharging system quick and simple Please refer to t...

Page 3: ...TABLE OF CONTENTS 1 Introduction 2 Precautions 3 Bulk bag discharge frame installation procedure 4 BFC upper frame installation 5 Loading a bulk bag on the frame 6 Interfacing the bulk bag downspout w...

Page 4: ...not use the bulk bag discharge frame for materials other than what it was specified for If you add new materials please consult with FLEXICON CORPORATION before doing so Do not allow agglomerating or...

Page 5: ...1 Bag lift frame 1 Hardware kit Not on all models 3 1 3 If your base frame has been supplied as a kit assemble the base frame following steps 3 2 thru 3 13 Otherwise begin installation at step 3 14 3...

Page 6: ...see figure 3 The right leg is the exact opposite of the left 3 7 With assembly still lying flat on the work surface assemble the remaining cross brace A to the opposing pair of studs located on the i...

Page 7: ...18 otherwise proceed with step 3 17 3 17 Install the 4 extension arms to the base frame Orient each arm as shown in figure 7 Slide into the top of each respective leg to the lowest height setting and...

Page 8: ...braces will be self evident Attach using 6 13 x 1 long bolts 12 flat washers 6 split lock washer and 6 13 hex nuts 4 9 Assemble the 2 G cross braces which connect between the inside rear bolt on each...

Page 9: ...tance over the top of the bulk bag 5 1 3 Pass the loops of the bulk bag over and onto the self retaining bag loop retainers 5 1 4 Raise the bag lift frame and bulk bag with a forklift truck and positi...

Page 10: ...tion and operation manual furnished with the specific equipment being installed The typical outlet spout of a bulk bag has a protective cover which is released by loosening a drawstring The outlet spo...

Page 11: ...nted as shown Using 4 13 x 3 long bolts 8 flat washers 4 split lock washers and 4 13 hex nuts 8 4 Using figure 11 as a reference slide a split collar onto each end of the rod on each side of the Flow...

Page 12: ...race B and two on the inside face of cross brace C see figure 13 The method of installing the panel using drive rivet anchors and flat washers is identical to that described in step 8 9 8 11 Assemble...

Page 13: ...the bag The air cylinders to move the Flow Flexer Bulk Bag Agitation Device plates are located in the center of and directly beneath the plates There are adjustments for the pressure in both directio...

Page 14: ...Bulk Bag Discharge Frame Installation and Operation Manual 14 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 15: ...Bulk Bag Discharge Frame Installation and Operation Manual 15 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 16: ...Bulk Bag Discharge Frame Installation and Operation Manual 16 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 17: ...Bulk Bag Discharge Frame Installation and Operation Manual 17 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 18: ...Bulk Bag Discharge Frame Installation and Operation Manual 18 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 19: ...Bulk Bag Discharge Frame Installation and Operation Manual 19 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 20: ...Bulk Bag Discharge Frame Installation and Operation Manual 20 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 21: ...Bulk Bag Discharge Frame Installation and Operation Manual 21 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 22: ...Bulk Bag Discharge Frame Installation and Operation Manual 22 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 23: ...Bulk Bag Discharge Frame Installation and Operation Manual 23 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 24: ...Bulk Bag Discharge Frame Installation and Operation Manual 24 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 25: ...Bulk Bag Discharge Frame Installation and Operation Manual 25 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 26: ...Bulk Bag Discharge Frame Installation and Operation Manual 26 FLEXICON CORPORATION 2400 Emrick Boulevard Bethlehem PA 18020 8006 USA Tel 1 888 FLEXICON Tel 1 610 814 2400 Fax 1 610 814 0600 www flexi...

Page 27: ...Flexicon for special application parts FLEXICON PART DESCRIPTION U M QTY EL00040 SOLENOID VALVE NEMA 4 1 COIL 110V 3 8 NPT 4 WAY EACH 1 PN00852 VALVE FLOW CONTROL 3 8 NPT EACH 4 PN00929 CYLINDER AIR 4...

Reviews: