Flexco Novitool PUN M 300 Safety And Operation Manual Download Page 1

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PUN M

™

Manual Finger Punch

300 - 600 - 900

Safety and Operation Manual

www.flexco.com

For punching thermoplastic belting materials only.

IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information

about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this

manual available for other users and owners before they use the tool. This manual should be stored in a safe place.

WARNING

Summary of Contents for Novitool PUN M 300

Page 1: ...ROPER OR UNSAFE use of this tool can result in serious bodily injury This manual contains important information about product function and safety Please read and understand this manual BEFORE operatin...

Page 2: ...ion 3 Tool Specifications 4 General Safety Rules 5 Work Preparation and Replacing Punchboards 7 Punching Single Fingers 12 Punching Finger over Finger 19 Bias Finger Punching 27 Bias Finger Over Finge...

Page 3: ...for its operation The punching force of 11 000 lbs 50 kN is created by pulling the lever and is easily done with one hand by an average person Because of its easy set up and manual operation the Pun...

Page 4: ...m PUN B 70x15 600 08023 3 15 0 79 80 20 mm PUN B 80x20 600 08026 1 97 x 0 71 50 x 18 mm PUN B 50x18x31BIAS 600 08540 3 15 0 79 80 20 mm PUN B 80x20x113BIAS 600 08439 Pun M 900 Punchboards 1 97 0 79 50...

Page 5: ...k area clean and well lit Cluttered benches and dark areas invite accidents 2 PERSONAL SAFETY WARNING Stay alert watch what you are doing and use common sense when operating a tool Do not use tool whi...

Page 6: ...ools The Punching machine should not be used to punch materials other than thermoplastic belting materials The thickness of the belting material should never exceed 0 24 inch 6 mm When servicing a too...

Page 7: ...1 2 7 A1 Work Preparation and Replacing Punchboards A A2 Ensure tray is in forward position Twist C frame to remove 1 Loosen and remove fixation screw 2 Take out the black C frame wedge...

Page 8: ...s Pun B 70 15 Pun B 80 20 Pun B 80 20 113 Bias www flexco com 8 A3 Work Preparation and Replacing Punchboards Determine required punchblock position A4 Loosen set screw that holds punchblock in place...

Page 9: ...9 Work Preparation and Replacing Punchboards A5 Slide punchblock over pins A6 Secure punchblock with set screw...

Page 10: ...www flexco com 10 Work Preparation and Replacing Punchboards A8 Reinstall C frame A7 Replace punchboard by unscrewing the four hex bolts Stow unused punchboard in holder on the back...

Page 11: ...Replacing Punchboards A9 Secure C frame 1 Reinstall C frame wedge 2 Turn the fixation screw to the right Attention The screw is also used to adjust punching force A10 Turn fixation screw clockwise to...

Page 12: ...ove punchboard tray to front most position 3 Lock punchboard tray at both ends Attention When required reposition lock handle A11 B1 Prior to punching ensure The punchblock is in the right position A3...

Page 13: ...Insert belt until flush against belt stop 13 B3 B2 Pull lock handle down if repositioning is required to firmly lock tray Punching Single Fingers...

Page 14: ...www flexco com 14 B5 B4 Punching Single Fingers Left align belting material with top of V Pattern in knife set Turn belt clamp bar to clamp belt...

Page 15: ...s B6 B7 Place left hand on rear frame for support Use other hand to operate lever to punch belt Punch in center at both ends and then across remainder of material Remove excess punched material Turn b...

Page 16: ...m 16 B9 B8 Punching Single Fingers Insert belt end until flush with belt stop Left align belt with the bottom of V Pattern in knife set Remove punched belt end Install opposite belt end with cover sid...

Page 17: ...Repeat punching process as shown in B6 17 Punching Single Fingers B10 B11 Turn belt clamp bar to clamp belt...

Page 18: ...www flexco com 18 Punching Single Fingers B12 Turn belt clamp bar Remove belt...

Page 19: ...punchboard tray at both ends Attention When required reposition lock handle B2 PunchingFingeroverFinger Prior to punching ensure The punchblock is in the right position A3 The correct punchboard is i...

Page 20: ...www flexco com 20 Punching Finger over Finger C3 Align belt with top of V Pattern in knife set C2 Insert belt until flush against belt stop...

Page 21: ...21 Punching Finger over Finger C4 Turn belt clamp bar to clamp belt C5 Fold top layer of belt towards you...

Page 22: ...operate lever to punch belt Punch in center at both ends and then across remainder of material Remove excess punched material and loosen fingers from punch board prior to sliding back the tray Keep b...

Page 23: ...Turn belt clamp bar Remove belt 23 Punching Finger over Finger C9 C8 Repeat punching process for second array of fingers Again remove punched excess material...

Page 24: ...com 24 Punching Finger over Finger C10 C11 Install opposite belt end with cover side down into the machine 1 Unlock punchboard tray at both ends 2 Move punchboard tray to front most position 3 Lock p...

Page 25: ...ng Finger over Finger Insert belt end until flush with belt end stop Left align belting material with bottom of V Pattern in knife set Repeat punching process as shown in C5 C6 for first layer Repeat...

Page 26: ...www flexco com 26 Punching Finger over Finger C14 Turn belt clamp bar Remove belt...

Page 27: ...unching by cutting opposing 5 1 ratio angles on each belt end NOTE Both belt ends will be punched with the conveying side upwards in the PUN M Bias Finger Punching D Prior to punching ensure The punch...

Page 28: ...Bias Finger Punching D2 Insert the initial belt end cover side up and flush against belt stop Align the left edge of belting with top of V pattern in knife set D3 Clamp the belt in place by rotating t...

Page 29: ...d on rear frame for support Use other hand to operate lever to punch belt Punch in center at both ends and then across remainder of material Remove excess punched material Turn belt clamp bar Remove b...

Page 30: ...co com 30 D6 Insert the opposite belt end cover side up into the Punch Flush against belt Align right belt edge with bottom of V pattern in knife set D7 Turn belt clamp bar to clamp belt Bias Finger P...

Page 31: ...31 D8 D9 Clamp the belt in place by rotating the belt clamp bar Punch in center at both ends and then across remainder of material Turn belt clamp bar Remove belt Bias Finger Punching...

Page 32: ...ensure The punchblock is in the right position A3 The correct punchboard is installed A7 The punch force has been adjusted for material A10 Make sure belt ends are ply separated Prepare the belt ends...

Page 33: ...and flush against belt stop Align the left edge of the belting with the top of V pattern in knife set E3 E2 1 Unlock punchboard tray at both ends 2 Move punchboard tray to front most position 3 Lock...

Page 34: ...in place by rotating belt clamp bar Place left hand on rear frame for support Use other hand to operate lever to punch belt Lift top layer of belt up In this step you will only punch the bottom layer...

Page 35: ...hing Lay top cover down and repeat punching process for second array of fingers Remove excess punched material E7 E6 Keep belt clamped 1 Unlock punchboard tray at both ends 2 Slide it to final back po...

Page 36: ...ger Over Finger Punching E9 E8 Turn belt clamp bar Remove belt 1 Unlock punchboard tray at both ends 2 Move punchboard tray to front most position 3 Lock punchboard tray at both ends Attention When re...

Page 37: ...7 Bias Finger Over Finger Punching Turn belt clamp bar Remove belt E11 E10 Insert opposite belt end cover side up and flush against belt stop Align right belt edge with bottom of V pattern in knife se...

Page 38: ...the bottom layer under the punchboard tray Once bottom layer is out of the way lay top layer down and punch belt Place left hand on rear frame for support Use other hand to operate lever to punch belt...

Page 39: ...rd In this step you will only punch the bottom layer Punch in center at both ends and then across remainder of material Remove excess punched material E15 E14 Keep belt clamped 1 Unlock punchboard tra...

Page 40: ...www flexco com 40 Bias Finger Over Finger Punching E16 Turn belt clamp bar Remove belt...

Page 41: ...UN M NYLONPAD 08279 Wedge Hardware Kit plastic cap locking collar adjusting bar PUN M ADJUSTINGWEDGE HARDWARE 08713 5 Torsion Bushing FGTBSG 56521 Replacement Parts F PUN M Manual Punch ORDERING NUMBE...

Page 42: ...0x20 PB 300M 50x20 PB 300M 50x20 PB 300M 50x20 Punch board 70x15 PB 300M 70x15 PB 300M 70x15 PB 300M 70x15 Punchboard 80x20 PB 300M 80x20 PB 300M 80x20 PB 300M 80x20 Nylon inlays PUN O MINL PUN O MINL...

Page 43: ......

Page 44: ...enue Downers Grove IL 60515 4200 USA Tel 630 971 0150 Fax 630 971 1180 E mail info flexco com Visit www flexco com for other Flexco locations and products 2018 Flexible Steel Lacing Company 11 15 18 F...

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