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Installation, Operation, & Maintenance Guide

Style 78HT

SEAL INSTALLATION

Style 78HT High Temperature Dual/Tandem Rotating
Welded Metal Bellows Cartridge Seals require a
similar installation procedure as other Flexaseal
cartridge seals with the addition of a few minor steps.
Ensure alignment verification of equipment has been
completed prior to starting the installation procedure.
Reveiw engineering prints for special notes and/or
instructions.

It is essential to use a suitable lubricant
when installing a seal, as different
lubricants will work better with different
elastomers.

1

. Disassemble the pump until the seal chamber

and shaft are accessible.

2

. Remove the seal from its packaging and

inspect for damage to any components and
seal faces.

With the exception of the sleeve packing,
high-temperature cartridge seals are
shipped from Flexaseal fully assembled and
should not be disassembled without cause.
If a seal appears damaged prior to
installation, contact a Flexaseal
representative.

Grease, scratches, or nicks on the seal
faces may cause leakage.

3

. Ensure the shaft and seal housing have been

properly cleaned as described in the
preparation section.

4

. Remove the drive collar cap screws and collar

from the seal assembly.

The seal will be shipped from Flexaseal
with the drive collar cap screws finger-tight.

5

. Lightly lubricate the sleeve packing with a

suitable and compatible lubricant. Slide the
drive collar and the sleeve packing along the
shaft ahead of the seal. Ensure the wedge and
drive collar are oriented properly (

Figure 8

).

6

. Gently slide the seal on the shaft with the gland

gasket facing, but clear of the seal chamber.

7

. Reassemble the pump as described by the

pump OEM.

8

. Bolt the gland to the seal chamber using the

Legacy Method (Star Pattern) according to
standard torque-tension specifications for bolts
and studs. Be sure not to overtighten the gland
bolts as this may distort the gland and internal
components resulting in seal leakage.

9

. Slide the sleeve packing into position under the

outboard edge of the sleeve.

10

. Tighten drive collar cap screws evenly to

achieve the specified 0.050 in. gap (

Figure 9

).

11

. Alternately tighten the provided set screws to

the specified torque value according to the
table below.

12

. Remove the setting clips from the seal. Save

these for future use in seal removal or impeller
adjustment (

Figure 10

).

Cup Point Set Screw Torque Specifications

Screw Size

Alloy Steel

Stainless

Screw Size

Alloy Steel

Stainless

#10

36 in.-lbs.

26 in.-lbs.

M4

2.0 N-m

1.5 N-m

1/4

87 in.-lbs.

70 in.-lbs.

M6

7.9 N-m

6.1 N-m

5/16

165 in.-lbs.

130 in.-lbs.

M8

19.6 N-m

15.4 N-m

3/8

290 in.-lbs.

230 in.-lbs.

M10

37.0 N-m

29.5 N-m

1/2

620 in.-lbs.

500 in.-lbs.

M12

60.3 N-m

48.3 N-m

Page 4 of 9

Summary of Contents for 78HT

Page 1: ...venue Houston Williston VT 05495 Bom Retiro Sao Paulo Gonzales LA 70737 7545 E Orem Drive Brazil CEP 01130 010 Houston TX 77075 TEL 832 804 7424 TEL 802 878 8307 TEL 55 11 3736 7373 TEL 225 484 0007 F...

Page 2: ...ended application 4 Inspect the replacement seal prior to removal of the old seal or installation of the new seal using the technical information provided in this document Contact a Flexaseal represen...

Page 3: ...ber face of rust burrs grit sharp edges and set screw damage using fine emery cloth Wipe clean Avoid making flat spots or reducing the shaft diameter 4 If the pump is equipped with a shaft sleeve veri...

Page 4: ...t 0 0015 0 003 in Fig 3 Radial bearing fit 0 002 0 003 in Fig 4 Bearing frame perpendicularity 0 0005 in in Fig 5 Axial shaft movement end play 0 003 in Fig 6 Seal chamber bore concentricity 0 005 in...

Page 5: ...d from Flexaseal with the drive collar cap screws finger tight 5 Lightly lubricate the sleeve packing with a suitable and compatible lubricant Slide the drive collar and the sleeve packing along the s...

Page 6: ...els on the prints In the case of a Piping Plan 52 or Plan 53A the SEAL SUPPLY connection lower port on the reservoir must lead to the buffer barrier fluid in BFI connection on the seal gland the SEAL...

Page 7: ...lting in damage to and premature failure of the mechanical seal Ensure that all tubing piping is free of pipe strain which can adversely affect the seal 2 Flood the seal support system with the recomm...

Page 8: ...f leakage is detected it should be addressed as soon as possible to prevent hazards and protect personnel Leakage could come from a number of leak paths in the seal or be caused by changes in the pump...

Page 9: ...e of all fluids contained in the pump drain and decontaminate before opening the housing for seal service 1 Ensure all fluid has been drained and vented Equipment should be shut down and locked tagged...

Page 10: ...ect to misuse misapplication neglect alteration accident or physical damage c have been used in a manner contrary to FAS s instructions for installation operation and maintenance d have been damaged f...

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