background image

 

 

- if the rivet is too fastened, it will result excessively deformed and hard to unscrew from the screw 

plug gauge, in this case it is necessary to decrease the stroke 

 

16) Check the setting-up of the nose-piece according to the step 8) 

 

17) The tool, which is set up according to the methodology above   
      mentioned, is ready for riveting. 

 

 

 

3.  TOOL MAINTENANCE

 

 

 

For  the  maintenance  of  the  tool  it  is  necessary  to  disconnect  it  from  the  source  of  the 
compressed air !!!

 

 

3.1.  Daily maintenance

 

 

Before  start  working,  pour  on  a  daily  basis  several  drops  of  oil  (we  recommend  hydraulic  oil  HYSPIN 
AWHM 32 
CASTROL) to the air inlet of the tool, only if the lubricating equipment is not connected to the air 
distribution.  If  the  tool  works  continuously,  it  is  necessary  to  disconnect  the  air  hose  from  the  main  air 
supply. This operation shall be carried out every 2-3 hours a day. 

 

Check, that the air does not escape, otherwise, the damaged hose or joints must be replaced. 

 

If the pressure regulator is not equipped with filter, blow-over the air hose, before you connect it to the tool, 
so  that  you  get  rid  off  water  and  foreign  matters.  If  the  pressure  regulator  is  equipped  with  a  filter,  dry  it. 
Check if there is a right nose-piece and screw-plug gauge corresponding to the dimension of the rivet and if 
the all threads are fastened. 
Check, if the holes for the air stream are free. 

 

 

3.2.   Weekly maintenance

 

 

Weekly maintenance means that the worn-out or dysfunctional parts are changed. Dismantle the nose-piece 
and screw-plug gauge according to the chapter 2.4., 1) and 3). All dismantled parts should be cleaned and 
visually   checked   –   especially   the   screw-plug   gauges   and   nose-piece.   Dismantled   parts   should   be 
reinstalled according to the chapter 2.4., 5) to 7) including setting up according to the point 8). 

 

 

3.3.  Overhaul

 

 

The  overhaul is carried out always after 500 000 strokes or once every three years. The whole tool should 
be dismantled and all the sealings and worn-out parts must be changed. This must be done exclusively by 
engineers or employee trained by the producer or supplier. 

 

 

 

4.  SPARE PARTS

 

 

 

 

4.1.  Order

 

 

The spare parts must be  ordered to producer or to the supplier: 

 

The order must contain:

 

 

a)    serial number of the tool 
b)   number of the spare part 
c)   number of pieces

 

d)   name and address of your company 
e)   your  tax number

 

                                                                                              
 
                                                                                             15 

Summary of Contents for Air Power 4

Page 1: ...ANUAL INSERTATRICE PNEUMO IDRAULICA AIR HYDRAULIC RIVETING TOOL AP4 Air Power 4 PAG 2 9 ITALIANO PAG 10 17 ENGLISH MAIN OFFICE Via Bellardi 40 A 10146 Torino Italy Tel 39 0 11 70 72 398 Fax 39 0 11 70...

Page 2: ...3 Utilizzo 5 2 4 Funzionamento 5 3 MANUTENZIONE 7 3 1 Manutenzione giornaliera 7 3 2 Manutenzione settimanale 7 3 3 Revisione 7 4 PEZZI DI RICAMBIO 7 4 1 Ordine 7 4 2 Lista dei ricambi pi utilizzati 8...

Page 3: ...di aria compressa Rimanere sempre di fronte mentre si utilizza l attrezzo Controllare gli innesti dell aria che siano sempre ben inseriti e che il tubo dell aria sia in buone condizioni La pressione...

Page 4: ...O 7 MPa FORZA DI TRAZIONE A 0 6 MPa 18 5 KN CONSUMO DELL ARIA 1 5 L COLPO COLPO IN MASSIMA OPERATIVITA 7MM ALTEZZA 270 MM LUNGHEZZA 285 MM LARGHEZZA ANGOLAZIONE DELLA VALVOLA 99 MM Asta filettata Tes...

Page 5: ...03 M4 D 1400104 S 1400304 M5 D 1400105 S 1400305 M6 D 1400106 S 1400306 M8 D 1400108 S 1400308 M10 D 1400110 S 1400310 M12 D 1400112 S 1400312 5 Avvitare l asta filettata al manicotto in modo che le p...

Page 6: ...a 11 Spingere l inserto contro l asta filettata esso si avviter automaticamente all asta 12 Disporre il rivetto nel foro 13 Spingere il grilletto ed il rivetto verr fissato 14 Liberare il grilletto l...

Page 7: ...o le giunture devono essere sostituite Controllare che l asta filettata e la testina siano sempre ben fissate Assicurarsi che i fori per il flusso d aria siano liberi 3 2 MANUTENZIONE SETTIMANALE Smon...

Page 8: ...sivi vapori di sale e acidi 6 FUNZIONAMENTO E CONDIZIONI DI GARANZIA Si raccomanda di utilizzare aria compressa modificata per un funzionamento ottimale dell attrezzo Con aria compressa modificata si...

Page 9: ...to confermata sul Certificato di garanzia se nel contratto d acquisto non menzionata nessun altra clausola 7 CERTIFICATO DI GARANZIA CLIENTE firma e timbro FORNITORE firma e timbro NUMERO SERIALE DELL...

Page 10: ...n 13 2 4 Operation of the tool 13 3 TOOL MAINTANANCE 13 3 1 Daily maintanance 14 3 2 Weekly maitanance 14 3 3 Overhaul 14 4 SPARE PARTS 15 4 1 Order 15 4 2 List of the parts with easy wearability 16 5...

Page 11: ...lways remain opposite while using the tool Always check the air inlets make sure that they are blocked and that the inlet hose is in a good condition Operating pressure must not exceed 0 7 MPa Oxygen...

Page 12: ...1 Basic characteristics pic 1 2 2 Ratings Weight 1 65 kg Operating pressure 0 5 0 7 MPa Drawbar pull 0 6 MPa 18 5 kN Air consumption 1 5 l stroke Max operating stroke 7 mm Height 270 mm Length 285 mm...

Page 13: ...104 Nose piece for screw plug gauge M4 S 1400304 M5 Screw plug gauge for nut rivets M5 D 1400105 Nose piece for screw plug gauge M5 S 1400305 M6 Screw plug gauge for nut rivets M6 D 1400106 Nose piece...

Page 14: ...f the covering sleeve of the nozzle Maximum stroke is set up when the first scale line covers the edge of the covering sleeve of the noz zle see the following picture Minimum stroke is set up when the...

Page 15: ...the tool so that you get rid off water and foreign matters If the pressure regulator is equipped with a filter dry it Check if there is a right nose piece and screw plug gauge corresponding to the dim...

Page 16: ...draulic tool must be kept in the shipping container in an in the environment with average humidity to 70 and average temperature which varies from 5 o C to 40 o C far from aggressive salt steams and a...

Page 17: ...when applying for a g uarantee repair The guarantee is provided for 12 months from the date of sale confirmed on the Certificate of warranty if the contract of purchase does not mention any other term...

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