Fisher 9500 Instruction Manual Download Page 6

Type 9500

6

Figure 5. Tandem Linkage Adjustment for

Three-Way Valve Assemblies

B2144-1 / IL

Maintenance

Valve parts are subject to normal wear and must be
periodically inspected and replaced as necessary. The
frequency of parts inspection and replacement de-
pends upon the severity of service conditions. Due to
the care Fisher Controls takes in meeting all manufac-
turing requirements (heat treating, dimensional toler-
ances, etc.), use only replacement parts manufactured
or furnished by Fisher Controls. Instructions are given
below for complete disassembly and reassembly of
the valve.

Use Table 3 Troubleshooting Guide to locate and cor-
rect possible leakage or mechanical linkage problems
with the valve.

WARNING

Avoid personal injury from sudden re-
lease of process pressure. Before per-
forming any maintenance operations:

D

Disconnect any operating lines pro-

viding air pressure, electric power, or a
control signal to the actuator. Be sure

the actuator cannot suddenly open or
close the valve.

D

Use bypass valves or completely

shut off the process to isolate the valve
from process pressure. Relieve process
pressure on both sides of the valve.
Drain the process media from both
sides of the valve.

D

Vent the power actuator loading

pressure and relieve any actuator spring
precompression.

D

Use lock-out procedures to be sure

that the above measures stay in effect
while you work on the equipment.

1.  Isolate the control valve from the line pressure, re-
lease pressure from both sides of the valve body, and
drain the process media from both sides of the valve.

Disassembly

Key numbers locations are shown in figure 7.

1.  Loosen all flange studs or bolts. Remove all but the
bottom flange studs or bolts.

CAUTION

To avoid damage to the valve disk
caused by the disk hitting the mating
flange, be certain the disk is closed be-
fore removing the valve from the pipe-
line.

2.  If necessary, pry flanges apart so that liner faces
will not be damaged when valve is being removed.
Inspect the disk (key 3) and liner (key 2) for wear or
damage.

3.  Remove actuator from the valve. Follow instruc-
tions in the appropriate actuator instruction manual.

4.  From both sides of valve, unscrew thrust-plate cap
screws (key 10) and remove thrust plates (key 9).

5.  If taper pin (key 15) ends are peened, grind off
peened portions. Driving from smaller end of pins,
drive pins out of disk (key 3) and shaft (key 4).

CAUTION

Once the shaft has been removed, the
disk may fall from the valve body, caus-
ing personal injury or disk damage.
Support the disk before removing the
shaft.

6.  Pull shaft out of the valve body. If the shaft cannot
be pulled from the valve body, drive the shaft out but
use care to avoid upsetting the end of the shaft.

Summary of Contents for 9500

Page 1: ...ns contact your Fisher Controls sales office or sales representa tive before proceeding Figure 1 Type 9500 Valve with Type 1051 Actuator and Type 3610J Positioner W4081 IL Description The Type 9500 valve is a fully lined butterfly valve for use with corrosive process fluids or wherever stringent shutoff is required The nitrile or PTFE liner completely isolates the valve body and shaft from the pro...

Page 2: ... 20 lb 9 kg 3 Inch 25 lb 11 kg 4 Inch 30 lb 14 kg 6 Inch 45 lb 20 kg 8 Inch 60 lb 27 kg 10 Inch 70 lb 32 kg 12 Inch 120 lb 54 kg 1 The pressure temperature limits in this manual and any applicable standard or code limitation should not be exceeded Table 2 Operative Temperature Disk Type Liner Material Operative Temperature Conventional or Fishtail Nitrile 20 to 200_F 7 to 93_C Conventional or Fish...

Page 3: ...se pressure from both sides of the valve body and drain the process media from both sides of the valve If continuous operation is required during inspection or maintenance install a three valve bypass around the control valve assembly 2 Be certain the pipeline flanges are in line with each other and supported 3 Inspect the valve body to be sure it is free of for eign material Make sure the adjacen...

Page 4: ... disturb the adjustment of the turn buckle or adjustable linkage If the disk hits the flange loosen flange bolting temporarily while re centering the valve If the problem cannot be corrected in this man ner it will be necessary to use line flanges with larger inside diameters adjacent to the valve 10 For hazardous atmosphere or oxygen service valves read the following Warning and provide the bondi...

Page 5: ...disks the flat is on the same side of the shaft as the nose or leading edge of the valve disk as shown in figure 2 When the valve disk is at the fully closed position the flat will be either top dead center or bottom dead cen ter in relation to the valve body The top dead center position is shown in figure 2 A more accurate check of the fully closed disk position is obtained by removing the valve ...

Page 6: ...d relieve any actuator spring precompression D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment 1 Isolate the control valve from the line pressure re lease pressure from both sides of the valve body and drain the process media from both sides of the valve Disassembly Key numbers locations are shown in figure 7 1 Loosen all flange studs or bo...

Page 7: ...nkage parts c If actuator stalls and linkage is not misaligned actuator may have insufficient output torque to rotate disk against flow a Refer to the actuator instruction manual to remove actuator cover plate Replace valve shaft using Maintenance procedures if spline teeth are sheared b Replace linkage parts c Check actuator operation with no pressure applied to the valve If valve now functions p...

Page 8: ...er Pin Size Drill Size 2 3 4 1 2 12 7 5 8 15 9 2 3 20 0 161 Inches 16 0 177 Inches 6 8 10 12 3 4 19 1 1 25 4 1 1 4 31 8 4 6 7 13 64 Inches 9 32 Inches 21 64 Inches there is the same distance between the valve body and end of the shaft as was noted above g If installing a new shaft insert the new shaft into valve body and disk Measure between the valve body and the splined end of the shaft Make cer...

Page 9: ...lever on the valve shaft For Fishtail disks it will be necessary to rotate disk 180 degrees so that the tail of the disk will rotate into downstream side of the valve Use the following procedure 1 Refer to the appropriate actuator instruction manu al for assistance in disconnecting and removing actua tor lever Avoid disturbing actuator turnbuckle adjust ment if possible 2 If valve disk is a Fishta...

Page 10: ...Type 9500 10 Figure 6 Splined Shaft Index Mark Alignment for Standard Mounting Position Valve Action Combinations 54A3246 B B1054 3 IL 14A7222 A 54A3246 B A1837 3 IL ...

Page 11: ...65484K0012 1 Key Description Part Number Qty 004 SHAFT Cont d 10 INCH VALVE F66225K0012 1 12 INCH VALVE F63606K0012 1 CLASS 125 150 2 INCH VALVE L17986K0042 1 3 INCH VALVE L17987K0032 1 4 INCH VALVE L17988K0042 1 6 INCH VALVE L17989K0032 1 8 INCH VALVE L17990K0032 1 10 INCH VALVE L17991K0022 1 12 INCH VALVE L17992K0032 1 CLASS 300 2 INCH VALVE F65117K0022 1 3 INCH VALVE F61929K0022 1 4 INCH VALVE ...

Page 12: ...125 150 IRON STEEL BODY 2 INCH VALVE H1649925062 2 3 INCH VALVE 2 4 INCH VALVE H1650625062 2 6 INCH VALVE H1606125062 2 8 10 INCH VALVE H1655725062 2 12 INCH VALVE H1656225062 2 Key Description Part Number Qty 009 PLATE THRUST cont d CLASS 300 STEEL BODY 2 INCH VALVE H1649925062 2 3 INCH VALVE 2 4 INCH VALVE H1650625062 2 6 INCH VALVE H1606125062 2 8 10 INCH VALVE H1655725062 2 12 INCH VALVE H1656...

Page 13: ...CH VALVE G11938K0032 2 10 INCH VALVE G13291K0012 2 12 INCH VALVE H13748K0032 2 Key Description Part Number Qty 016 NAMEPLATE FOR VALVES W O ACTUATOR STAINLESS STEEL ALL SIZES 12B6400X0A2 1 017 DRIVE SCREW STEEL ALL SIZES 1A368228982 2 019 FLOW TAG STAINLESS STEEL FISHTAIL DISK ONLY F69074K0012 1 021 FISHTAIL DISK TAG FISHTAIL DISK ONLY H1485006992 1 022 FLANGE TAG NOT SHOWN ALL SIZES G2206706992 1...

Page 14: ...4 Brazil Singapore 128461 Printed in U S A EFisher Controls International Inc 1976 1998 All Rights Reserved Fishtail Fisher Fisher Rosemount and Managing The Process Better are marks owned by Fisher Controls International Inc or Fisher Rosemount Systems Inc All other marks are the property of their respective owners ...

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