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P2896pr-0920

PROBLEM

POSSIBLE 

CAUSE

SOLUTION

Vehicle runs sluggishly

Undercharged battery

Charge the battery. A new battery should have been charged for at 
least 18 hours before using the vehicle for the fi rst time. After fi rst-
time use, recharge the battery for at least 14 hours after each use. 
Never charge the battery longer than 30 hours.

Check all connectors. Make sure the battery connector is tightly 
plugged into the charger connector, and that the charger is 
plugged into the wall.

Make sure power fl ow to the wall outlet is “ON”.

Battery needs charging

Be sure to charge the battery after each use.

Battery is old and will not 
accept full charge

Even with proper care, a rechargeable battery does not last forever. 
Average battery life is 1 to 3 years depending on vehicle use and 
use conditions. Replace only with a Power Wheels

®

 12 Volt orange 

battery with built-in thermal fuse. 

Do not substitute parts.

Vehicle is overloaded

Make sure you do not overload the vehicle by allowing more than 
one rider at one time, exceeding the 130 lbs (59 kg). maximum 
weight capacity, or by towing objects behind the vehicle. If the 
vehicle is overloaded, the built-in thermal fuse in the battery may 
“trip”, and automatically shut down. Adjust the driving conditions 
to prevent repeated automatic shutdowns.

Driving conditions are 
too stressful

Use only on generally level ground.

Sometimes the vehicle 
doesn’t run, but other 
times it does

Loose wire or connector

Check all wires around the motors and all connectors to run, 
but other times it does make sure they are tight.

Motor or electrical 
switch damage

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

When the foot pedal is 
pressed, the vehicle won’t 
run without a push

Loose wire or connector

Check all wires around the motors and all connectors the vehicle 
won’t run without to make sure they are tight.

“Dead Spot” on motor

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Battery’s thermal fuse 
constantly “trips”, but the 
vehicle is not overloaded 
nor the driving conditions 
too severe

Damaged battery

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Child is switching 
between FORWARD 
and REVERSE without 
stopping

Teach your child to stop the vehicle before switching direction.

Loud clacking or grinding 
noise from a motor-
gearbox

Broken gears

Contact your local Power Wheels

®

 authorized service center for 

diagnosis and repair.

Charger gets warm 
during use

It is normal for some 
chargers to get warm 
during use and is not 
reason for concern. 
Some chargers do not 
get warm during use.

No action required. If your charger does not get warm during use, 
it does not mean that it is not working properly.

Battery makes a sizzling 
or gurgling noise when 
charging

It is normal for some 
batteries to make noise 
and swell slightly while 
charging and is not 
reason for concern.

No action required.

If your battery does not make noise or swell slightly during 
charging, it does not mean that it is not accepting the charge.

PROBLEMS AND SOLUTIONS GUIDE

Summary of Contents for SMART FORTWO P2896

Page 1: ...lips screwdriver not included Use only with the Power Wheels 12 Volt Lead Acid Rechargeable Orange Battery with Built in Thermal Fuse and the Power Wheels 12 Volt Charger both included Owner s Manual Owner s Manual with Assembly Instructions with Assembly Instructions For Model P2896 For Model P2896 ...

Page 2: ... result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the electricity involved in charging the battery Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the...

Page 3: ...The thermal fuse is a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait approximately 25 seconds before operating the vehicle again To avoid repeated automatic shut downs avoid severe driving conditions If a thermal fuse in ...

Page 4: ...ts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Vehicle Roll Bar Dash Windshield Seat Back Steering Column Cap 2 Side Supports Steering Wheel Assembly 12 Volt Orange Battery 12 Volt Charger Seat Bottom 8 x 1 9 cm Screw 16 Fastener Shown Actual Size For your convenience we included an extra fastener Tighten ...

Page 5: ...5 P2896pr 0920 ASSEMBLED PARTS Note Fasteners and decorative labels not shown ...

Page 6: ...ated area Once the battery is charged disconnect the battery connector from the charger connector Unplug the charger from the wall outlet Refer to the Battery Installation section for instructions on installing your battery If your battery is already installed in your vehicle simply re connect the motor harness connector to the battery You do not need to remove the battery from your vehicle to rec...

Page 7: ...Insert a screw through the side support and into the bottom of the vehicle Tighten the screw Repeat this procedure to assemble the remaining side support on the other side of the vehicle A cardboard packer was placed in the front end of the vehicle to protect it during shipment Remove the cardboard packer and throw it away Hint You may need to fold or crush the cardboard packer before removing it ...

Page 8: ...he tabs on the dash assembly into the slots in the vehicle Dash Assembly Steering Wheel Assembly Carefully turn the vehicle on its side Fit the end of the steering column through the hole in the steering linkage Fit the steering column cap onto the end of the steering column Insert a screw into the hole in the steering column cap Tighten the screw Turn the vehicle upright Steering Column Cap ASSEM...

Page 9: ...oll Bar Note You may want to install the battery before completing this step Refer to the Battery Installation section for instructions Fit the tabs on the seat bottom into the openings near the seat back Push the front edge of the seat down to snap the seat in place Seat Bottom ASSEMBLY 13 14 15 16 Screws Screws TOP VIEW FRONT VIEW TOP VIEW Place the seat back onto the vehicle as shown Seat Back ...

Page 10: ...s exactly as shown in the illustrations For best results avoid repositioning the label after it has been applied Starting at the center of a label rub firmly with a dry cloth and smooth towards the outer edges to remove air bubbles 6 15 16 26 30 11 27 31 12 28 21 8 7 29 2 3 4 5 1 BACK VIEW FRONT VIEW DECORATION ...

Page 11: ...11 P2896pr 0920 DECORATION 18 24 24 17 25 14 22 LEFT VIEW Hint Labels 17 and 18 are designed to overlap 9 24 24 23 10 19 13 RIGHT VIEW Hint Labels 9 and 10 are designed to overlap ...

Page 12: ...r Harness Connector While pulling the tabs on the front of the seat bottom lift to remove the seat bottom Carefully fit the battery into the battery compartment Fit the tabs on the seat bottom into the slots in near the seat back Push to snap the seat in place Plug the motor harness connector into the socket in the battery Push firmly BATTERY INSTALLATION 1 2 3 4 ...

Page 13: ...ear boxes and wheels can snag fingers hair etc causing serious injury Do not allow operation of the vehicle when it is on its side or in an upside down position Do not operate the vehicle near flammable vapors gasoline paint thinner acetone liquid wax etc The vehicle s electrical switches like most electrical switches emit an internal spark when first turned on or turned off which could cause an expl...

Page 14: ...matically stops the vehicle when your child s foot lifts from the pedal Before you disconnect the high speed lock out make sure your child knows how to steer start and stop the vehicle and knows the safe driving rules When the high speed lock out is disconnected the vehicle can be driven forward in low 2 mph 4 km h maximum or high speed 5 mph 8 km h maximum Make sure the shifter is in the low spee...

Page 15: ...local authority for recycling advice and facilities Europe only Return an exhausted battery to a federal or state approved lead acid battery recycler such as a Power Wheels authorized service center or a local seller of automotive batteries Contact your local waste management officials for other information regarding the environmentally sound collection recycling and disposal of lead acid batteries...

Page 16: ...rkmanship Evidence of any attempt at consumer repair will void this warranty THIS WARRANTY DOES NOT COVER AND IS INTENDED TO EXCLUDE ANY LIABILITY ON THE PART OF POWER WHEELS WHETHER UNDER THIS WARRANTY OR IMPLIED BY LAW FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES FOR BREACH OF WARRANTY SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION SO THIS LIMITATION MAY NOT APPLY TO YOU Should you need servi...

Page 17: ...and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait 25 seconds before operating the vehicle again To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 130 lbs 59 kg maximum weight capacity or by towing anything behind the vehicle Do not drive up hills ...

Page 18: ... each use Never charge the battery longer than 30 hours Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged battery Do not charge the battery longer than 30 hours If you suspect that your battery is damaged as a result of overcharging conta...

Page 19: ...ctor Check all wires around the motors and all connectors to run but other times it does make sure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized service center for diagnosis and repair When the foot pedal is pressed the vehicle won t run without a push Loose wire or connector Check all wires around the motors and all connectors the vehicle won t run wi...

Page 20: ...er Price Inc a subsidiary of Mattel Inc East Aurora New York 14052 U S A 2010 Mattel Inc All Rights Reserved and designate U S trademarks of Mattel Inc unless otherwise indicated PRINTED IN MEXICO P2896pr 0920 Before first time use you must charge the battery 18 hours Charge the battery immediately after each use Charge the battery once a month even if the vehicle is not used or stored Do not retu...

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