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Lit. No. 26469

7

September 6, 2001

9828-2

ROUTE HYDRAULIC HOSES TO VALVE
FITTINGS

18" Hose, HP 1/4 P - 1/4 P

36" Hose, HP 1/4P - 1/4P

Lift Cylinder

1/4 NPT x 45° Swivel
Adapter Union 

1/4 NPT x 45° Street Elbow
 and 1/4 NPT Straight Adapter Union

1/4 NPT x 90° Swivel Adapter Union

Hydraulic Unit

Driver-Side
Angle Cylinder

1/4 NPT x 90° Street Elbow

(4 places)

Passenger-Side
Angle Cylinder

A

B

C

E

D

Breather - 3/8 NPT

3/8 NPT x 90° Street Elbow

9/16 O-Ring to
1/4 NPT 90° Elbow

1. Attach the fittings and hoses to the hydraulic unit

and cylinders as shown. Attach the fittings
beginning at point A and proceed in alphabetical
order to point E.

2. Remove the 3/8" plug from tapped port on driver

side of primary valve block. Attach 90° elbow and
breather.

Summary of Contents for Insta-Act Snowplow

Page 1: ...draulic Power Unit 3 Attach Hydraulic Fittings to Cylinders 3 Attach Lift and Angle Cylinders 4 Mount Insta Act Hydraulic Power Unit 5 Route Hydraulic Hoses to Valve Fittings 6 Install Snowplow Contro...

Page 2: ...seriously injured WARNING Lower blade when vehicle is parked Temperature changes could change hydraulic pressure causing the blade to drop unexpectedly or damaging hydraulic components Failure to do t...

Page 3: ...h can cause personal injury Therefore do not allow flames sparks or lit tobacco to come near the battery When charging or working near a battery always cover your face and protect your eyes and also p...

Page 4: ...to angle cylinders as shown Fittings must be oriented to direct hoses parallel to cylinders Do not use thread sealant tape on hoses or fittings This could damage product 3 Attach 36 hoses to fittings...

Page 5: ...k fitting in place 6 Attach the 18 HP hose to the lift cylinder elbow 7 Tighten hose on to the fitting until finger tight 8 Hold the hose from turning and tighten the hose swivel nut 1 4 turn ATTACH L...

Page 6: ...ce out of the way 2 Bolt the hydraulic unit to the headgear using two 3 8 x 1 1 4 cap screws and locknuts Use the top two holes if three holes are available Headgear Brace 3 8 x 1 1 4 Cap Screws Cable...

Page 7: ...ion Hydraulic Unit Driver Side Angle Cylinder 1 4 NPT x 90 Street Elbow 4 places Passenger Side Angle Cylinder A B C E D Breather 3 8 NPT 3 8 NPT x 90 Street Elbow 9 16 O Ring to 1 4 NPT 90 Elbow 1 At...

Page 8: ...YEL 2WCOIL COILS 5 ft lbs CARTRIDGES 10 ft lbs SOLENOID VALVE TORQUE RED WIRE TABS ONE AT EACH COIL COLORED WIRES AS SHOWN ELECTRICAL CONNECTIONS 4WCOIL GREEN 4WCOIL BLUE 66616 Cable Ties From Light...

Page 9: ...uid to the reservoir 5 Raise and lower the snowplow several times Return to the lower position retracting the cylinder completely Fill Plug Drain Plug CAUTION Do not mix different types of hydraulic f...

Page 10: ...A 6 With the angling cylinders and lift cylinder retracted add enough additional hydraulic fluid so the fill plug can just be replaced without overflowing 7 Raise the lift cylinder to full extension T...

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