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Summary of Contents for Storm 7524

Page 1: ...applicable local or state laws if any If a spark attester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark attester for the muffler is available through your nearest engine authorized se...

Page 2: ...e is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model NUmbe r serial Number WWW troybilt com CLEVELAND OH44136 330 558 7220 866 840 6483 Copy the model number here Copy the serial number here The engine manufacturer is responsible for all engine related issues with regard to performance power rating specifications war...

Page 3: ... auger impeller 2 Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 3 Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will...

Page 4: ...ler MAINTENANCE ANDSTORAGE 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual 2 Before cleaning repairing or inspecting machine disengage all clutch levers and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended star...

Page 5: ...sconnect the spark plug wire and ground it against the engine to prevent unintended starting IMPORTANT Make any adjustments as instructed on Page 10 before operating your snow thrower Failure to follow these instructions may cause damage to the snow thrower Remove the lower plastic wing nut cupped washer and carriage bolt from each side of the lower handle See Figure 2 Pivot the upper handle assem...

Page 6: ...located on the right side of the engine beneath the fuel tank See Figure 6 SECTION 3 KNOW YOUR SNOW THROWER _lb WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating ChuteTilt Control The distance snow is thrown can be changed by adjusting the angle of the chute assembly Move the chute tilt control forward to decrease the distance towar...

Page 7: ...augers and wheel drive the auger control must also be released IMPORTANT ALWAYS release the traction control before moving the shift lever Failure to do so will result in premature wear to the drive system s friction wheel Figure 7 AugerControl The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The traction contro...

Page 8: ...nless ignition key is inserted into ignition slot in carburetor cover ElectricStarter Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three pron...

Page 9: ...ng test before operating the snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows When the auger control is released and in the disengaged up position the cable should have very little slack but should NOT be tight i_ WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compromise the...

Page 10: ...ne will not develop full power until it reaches operating temperature For the most efficient snow removal remove snow immediately after it falls Discharge the snow downwind whenever possible Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage The skid shoes may be adjusted upward to lower the shave plate for hard packed snow Adjust downward to raise th...

Page 11: ... Connector Rod Figure 10 Insert ferrule from the left side of the snow thrower into the upper hole Reinstall the hairpin clip and the washer NOTE Make certain to check for correct adjustment of the shift rod as instructed on page 10 Traction Control andShiftLeverbefore operating the snow thrower AugerControl Refer to Auger Control Test on page 9 to adjust the auger control Make certain to check fo...

Page 12: ...ug wire and ground it against the engine to prevent unintended starting GeneralRecommendations Always observe safety rules when performing any maintenance The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence Some adjustments will have to be made periodically to maintain your unit properly All adjustments in the service and adjustments sect...

Page 13: ...ry 25 hours of operation using a multi purpose automotive grease The cams can be accessed beneath the handle panel See Figure 14 nel Contro IRods _ Lube Cams Here Figure 14 Engine Refer to the separate engine manual packed with your unit for all engine lubrication instructions CheckFrictionWheelRubber Follow the instructions below to check the condition of the friction wheel rubber every 25 hours ...

Page 14: ...180 to use the other edge Shear Bolts b Nut Bolt Shave Plate Reassemble new skid shoes with the hardware removed earlier cupped side of bell washer against the skid shoes Make certain the skid shoes are adjusted to be level Refer to Figure 11 To remove the shave plate remove the carriage bolts bell washers and hex nuts which secure the shave plate to the snow thrower housing See Figure 15 Reassemb...

Page 15: ...riction wheel disc Remove and replace belt Reassemble following the instructions in reverse order NOTE The support bracket must rest on the stop bolt after the new belt has been assembled See Figure 19 Friction Friction Wheel Drive Belt Support Bracket Figure 19 Changing FrictionWheelRubber The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation and pe...

Page 16: ...onto the pin of the shift rod assembly and slide the shaft through the assembly Reassemble the wheels and the frame cover SECTION 8 OFF SEASON STORAGE WARNING Never store engine with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If unit is to be stored over 30 days p...

Page 17: ...resh gasoline Clean the fuel line Move switch to ON position Clean adjust gap or replace Insert the key fully into the switch Connect spark plug wire Refer to the engine manual Move choke lever to OFF position Clean fuel line and fill tank with clean fresh gasoline Drain fuel tank and carburetor Refill with fresh fuel Refer to the engine manual Connect and tighten spark plug wire Remove ice and sn...

Page 18: ...SECTION 10 MODELS 7524 8526 PARTS LIST 3 2 27 40 13 19 18 ...

Page 19: ...6 18 x 75 Hex Cap Screw 3 8 24 x 1 50 Hex Wash TT Screw 5 16 18 Carriage Screw 1 4 20 x 75 Shear Bolt 5 16 18 x 1 5 Lock Jam 3 8 24 Hex Lock Nut 1 4 20 Ref Part No No 22 712 0798 23 712 3068 24 715 0114 25 731 1379C 26 732 0611 27 736 0119 28 736 0167 29 736 0463 30 738 0281 31 741 03O9 32 756 0178 33 784 5632B 34 736 0320 35 784 5038B 36 710 0276 37 784 5647 38 605 5192A 605 5188A 39 784 5579A 78...

Page 20: ...Models 7524 8526 20 37 38 13 7 5 4 6 Drive Clutch Cable Auger Clutch Cable 30 28 9 10 11 12 35 1 1 1 20 ...

Page 21: ...Self tapping Screw 1 4 20 x 1 25 38 735 0243B Frame Shift Bracket 39 718 0301A Frame Cover 40 618 0063A Hex Washer TT Screw 1 4 20 41 711 1364 Flat Washer 760 ID x 50 OD 42 736 0142 Gear 43 714 0507 Key 44 712 0703A Part Description 7 Tooth Shaft Roll Pin Klik Pin Friction Wheel Assembly Friction Disc Wheel Wheel Shift Rod Assembly Self tapping Screw 1 4 20 x 5 Spacer Friction Wheel Bracket Assemb...

Page 22: ...Models7524 8526 13 13 22 ...

Page 23: ...ndle Panel 7524 Special B Screw Lens Assembly Lamp Retainer Halogen Lamp Lamp Wire Harness Push Cap Chute Crank Knob Upper Chute Crank Chute Crank Assembly Lower FI Wash 375 I D x 738 O D Hairpin Clip Plastic Bushing 2 pc Chute Crank Brkt Bell Washer Hex Nut 1 4 20 Thd Fl Wash 344 I D x 688 O D L Wash 5 16 Hex Hal Cap Scr 5 16 18 Thd TT Tap Screw 1 4 20 Thd Shift Arm Assembly Lower Shift Rod Saddl...

Page 24: ...f Pulley Electric Start Kit Spark Plug Cap Extension Cord Part of Engine Cable Control Wire Flange Lock Nut 5 16 18 Thd Screw 10 16 x 75 Engine Shroud Incl Ref 27 NO Idler BrkL 18 Hex Hd Cap Screw 5 16 24 Thd 19 Hex Hd Cap Screw 1 4 28 Thd 20 Hex Hd Cap Screw 5 16 24 Th 21 TT Tap Screw 3 8 16 Thd 22 Hex Hd Screw 3 8 24 23 TT Tap Screw 1 4 20 Thd 24 756 0986 Hex Hd Cap Screw 3 8 i6 Thd 25 756 0987 ...

Page 25: ... 0037B 684 0036A Carriage Screw Carriage Bolt 5 16 18 x 1 75 Hex Bolt 5 16 18 x 1 5 Hex AB Screw 1 4 14 x 625 Hex Screw 1 4 20 x 75 Hex Lock Nut Hex Flange Lock Nut Upper Chute Chute Flange Keeper Cable Guide Chute Tilt Lower Chute Handle Suppt Bracket 5 8 RH 5 16 Washer Special Washer Chute Control Cable Chute Cable w Clip Cable Bracket Chute Tilt Handle Handle Panel Assembly w Tilt Hex Bolt 3 8 ...

Page 26: ... 721 0327 736 0351 736 0369 736 0445 737 3000 741 0662 741 0663 Auger Gearbox Ass y Comp Housing Assembly RH Housing Assembly LH Screw 1 4 20 x 75 24 Auger Axle Hi Pro Key Spirol Pin Worm Shaft 75 O D Worm Gear 20T Thrust 75 I D x 415 O D Plug 1 4 x 437 Oil Seal 75 I D x 1 73 O D FI Wash 760 I D x 1 50 D FI Wash 508 I D x 1 00 D FI Wash 76 I D x 1 50 O D Lube Fitting 3 16 Drive Flange Bearing Flan...

Page 27: ... 721 0327 736 0351 736 0369 736 0445 737 3000 741 0662 741 0663 Auger Gearbox Ass y Comp Housing Assembly RH Housing Assembly LH Screw 1 4 20 x 75 26 Auger Axle Hi Pro Key Spirol Pin Worm Shaft 75 O D Worm Gear 20T Thrust 75 I D x 415 O D Plug 1 4 x 437 Oil Seal 75 I D x 1 73 O D FI Wash 760 I D x 1 50 D FI Wash 508 I D x 1 00 D FI Wash 76 I D x 1 50 O D Lube Fitting 3 16 Drive Flange Bearing Flan...

Page 28: ...tems such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or d Troy Bilt LLC does net extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through Troy Bilt LLC s authorized channels of export distribution e Par...

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