Fisher & Paykel GC912 Service Manual Download Page 11

599328A  

11 

 

5.5  To remove the microswitch assembly 

1.  Remove the hob top and tray. 

2.  Remove the neon mounting bracket by pulling it upward (GC913 only). 

3.  Remove the microswitch assembly wires connected to each neon (GC913 only). 

4.  Lift the switches off the gas valves. 

5.  Disconnect the active and neutral wires from the terminal block. 

6.  Disconnect the earth from the terminal block or basepan and unplug from the ignition 

box. 

 
 

5.6  To remove a gas valve 

1.  Remove the cooktop from the benchtop. 

2.  Remove the hob top and tray. 

3.  Remove the microswitch assembly. 

4.  Disconnect all the aluminium tubes from the gas valve outlets. 

5.  Remove the screws securing the manifold to the basepan. 

6.  Remove the gas valve from the manifold. 
 

Note:

  Leak test all gas connections.  Block each injector orifice in turn and open the valve 

to leak test the gas connections beyond the valve. 

 

Check and adjust the low flame setting. 

 
 

5.7  To service a gas valve 

1.  Remove the hob top and tray. 

2.  Remove the microswitch assembly. 

3.  Remove the screws on the top of the gas valve. 

4.  Gently lift out the valve cone and clean with solvent. 

5.  Regrease the cone with high temperature grease. 

6.  Refit and rotate the cone. 

7.  Lift out the cone, remove any excess grease and check the holes in the cone and the 

valve body are not blocked. 

8.  Reassemble the valve assembly. 

9.  Open and close the valve several times. 

Check the valve for leaks. 
 

Summary of Contents for GC912

Page 1: ...Gas Cooktops USA Canada Models GC912 and GC913 series 599328A...

Page 2: ......

Page 3: ...599328A Reprint April 2006 The specifications and servicing procedures outlined in this manual are subject to change without notice The latest version is indicated by the reprint date and letter and r...

Page 4: ...tings and orifice sizes gas conversion and low flame setting adjustment 8 4 Wiring diagrams 9 4 1 GC912 COOKTOPS 9 4 2 GC913 COOKTOP 9 5 Servicing Procedures 10 5 1 TO REMOVE THE HOB TOP AND TRAY 10 5...

Page 5: ...manual MODEL PRODUCT CODE GC912 88441 GC912M 88442 GC913 88452 A Service assistance Fisher Paykel Appliances inc 5900 Skylab Road Huntington Beach CA 92647 USA Tel 1 888 936 7872 Fax 949 790 8913 Emai...

Page 6: ...p from the gas supply if necessary before servicing and leak test after all gas related repairs Sharp metal edges Take care and use appropriate protection when handling sharp metal edges to avoid lace...

Page 7: ...Indicator neons innovalves 2 2 Model number Note A model and serial number label is located on the underside of the cooktop and on the cover of the use and care guide supplied with the product An ext...

Page 8: ...nufacturing plant code A Laundry Cleveland Australia F Refrigeration Auckland New Zealand M Range and Dishwasher Dunedin New Zealand N Laundry Auckland New Zealand Q Refrigeration Cleveland Australia...

Page 9: ...599328A 9 4 Wiring diagrams 4 1 GC912 cooktops 4 2 GC913 cooktop...

Page 10: ...rn off the gas supply and disconnect the inlet gas pipe 3 Loosen the cooktop clamping brackets 4 Lift the cooktop out of the bench 5 3 To remove an electrode 1 Remove the hob top and tray 2 Remove the...

Page 11: ...om the gas valve outlets 5 Remove the screws securing the manifold to the basepan 6 Remove the gas valve from the manifold Note Leak test all gas connections Block each injector orifice in turn and op...

Page 12: ...ctrode clean and dry Is the electrode located correctly Is the electrode damaged is the harness shorting inside the basepan Is the electrode connected to the correct ignition box terminal Is the micro...

Page 13: ...ES Burner not lighting NO NO Is the electrode sparking Are the other electrodes sparking Does the electrode spark now YES Ensure the burner components are assembled correctly are clean and dry and not...

Page 14: ...to their correct location at the ignition box and are not damaged earth to the cooktop and earthing connections in the cooktop are ok NOTES Indicates the flame isn t being sensed The correct electrod...

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