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65

9.17 Hall Sensor

1. 

Remove the wiring cover (refer section 9.15)

2. 

Unplug the wiring connection from the hall sensor

3. 

Gently press the hall sensor locking tab in the 

direction shown and lift the hall sensor out.

4. 

Refit in reverse manner and ensure the hall sensor is           

properly clipped in.

9.18 Heater Plate and Motor Assembly

Locking Tab

Locating Pin

1. 

Remove the drawer front (refer section 9.2), baskets, 

filter plate (refer section 9.11) and rotor assembly                         

(refer section 9.12).

2. 

Remove the tub and rotate anti-clockwise (refer 

section 9.6)

3. 

Remove the wiring cover (refer section 9.15)

4. 

Remove the element connector cover and element 

wiring connector.

5. 

Remove the drain hose and heater plate earth wire.

6. 

While lifting the locking tab on the outer locknut, 

rotate the outer locknut anti-clockwise until it comes 

free of the tub tabs, then remove it. Take care not to 

damage any motor wiring as the locknut is turned, or 

the flap valve slot when the locknut is removed.

7. 

Lift the rear of the heater plate and motor assembly 

clear of the tub and slide the drain spigot out of the 

tub drain area.

8. 

Remove the inner locknut and motor shim to release 

the motor assembly from the heater plate. Take 

care with the seals between the motor assembly 

and the heater plate, and the heater plate and tub. 

Their seals and their corresponding sealing surfaces 

must be clean and the seals correctly placed during 

reassembly.

9. 

Check both the drain hose o-ring and drain spigot 

o-ring for damage and replace them if necessary. 

Lubricate before assembly and replace the flap valve.

10. 

Reassemble in reverse manner, ensuring all the locking 

ring tabs are engaged.

Lock Tab

D

D

D

D

D

D

D

Summary of Contents for DD247

Page 1: ...NZ AU GB IE US CA Service Manual DishDrawer DD607 DD247...

Page 2: ...ight building 02 00 Singapore 408825 tel 6547 0100 service tel 6741 0777 fax 6547 0123 Brand Fisher Paykel Standard Double Models Description Product Codes Markets DD24DCW7 Double Classic White 88636...

Page 3: ...9366 EU 89409 DK DD60SCHW7 Single Classic White Water Softener 89387 GB 89406 DK 85072 TW DD60SI7 Single Integrated 80775 AA DD60SCW7 Single Classic White 80773 AA DD60SCX7 Single Classic Brushed Stai...

Page 4: ...Single Integrated Tall Tub Water Softener 89381 GB 89393 EU DD60SDFHTX7 Single Designer Brushed Stainless Tall Tub Water Softener 89380 GB 89392 EU DD60SDFTX7 Single Designer Brushed Stainless Tall T...

Page 5: ...er Plate 22 3 12 Drying Cycle 23 3 13 Water Softener if fitted 24 4 OPTION ADJUSTMENT MODE 25 4 1 How to Change the Setup Options Classic Designer Integrated models 25 4 2 Option Adjustment Quick Refe...

Page 6: ...Water Softener if fitted 63 9 14 Strainer if fitted 63 9 15 Wiring Cover 64 9 16 Tub Disconnection 64 9 17 Hall Sensor 65 9 18 Heater Plate and Motor Assembly 65 9 19 Lid 66 9 20 Yoke 68 9 21 Lid Actu...

Page 7: ...rk area is in a tidy and orderly condition at all times so as not to cause a hazard while service work is being completed Always clean and tidy the DishDrawer and work area after service is completed...

Page 8: ...1 2 Specialised Tools For servicing this product specialised tools are required 1 2 1 Static Strap To be used as ESD electrostatic discharge protection when replacing or handling electronic component...

Page 9: ...Product Size inches Minimum Cavity Size mm Minimum Cavity Size inches Height Double 864 924mm 34 36 3 8 864mm 34 Height Single classic 454mm 17 7 8 456mm 18 Height Single FD IN 454 478mm 177 8 1813 1...

Page 10: ...emperature Sensor Located on the heater plate 12000 Ohms 20 o C 8300 Ohms 30 o C 3000 Ohms 60 o C Heater Plate 110V Wattage Water Heater Track Power Supply Resistor US CA TW 120V AC 650W 24 Ohms 3 Ohm...

Page 11: ...approx 14 regenerations 290 10ml Resin Lid actuator 24V DC Only replace if open or short circuit Hall sensor 5 V DC LCD 5 volt rail between pins 2 5 LCD has a back light Performance NZ AU Based on 7 w...

Page 12: ...1 12 43 2 1 30 2 1 24 2 40 159 8 30 2400rpm Temp C 42 C 50 C 60 C Fill L 2 5 Fill valve 12s 2 5 2 5 Delicate Time min 1 1 26 2 1 4 2 1 4 2 1 15 2 30 92 10 120 2300rpm Temp C 50 C 60 C Fill L 2 5 2 5 2...

Page 13: ...300rpm Temp C Fill L 2 5 Nov 11 Wash Cycle 524019 EE DD NZ 21_0_010 vented DD60 United States Canada Wash Profiles Wash Profile 524020 EE DD US 22_0_010 Vented Incoming 49 C D F Main Wash D F Post Rin...

Page 14: ...ies power to the electronic controller s A switch mode power supply on the electronic controller converts this to 5V which powers the microcontroller and LED s An isolation relay is mounted on the PCB...

Page 15: ...each drawer in double models has its own controls and can run independently of the other drawer Keep this document handy for easy reference For detailed information on the features of your dishwasher...

Page 16: ...nt water flow The holes are positioned for best penetration into the wash load with the water jets angled to ensure the spray arm rotates at the most efficient speed There are 2 sluicing jets located...

Page 17: ...better wash performance The drain filter fits tightly into the filter plate due to the rubber over mould around the edge 3 4 4 Drain Filter The tub has vanes that swirl the water around and over the...

Page 18: ...asket with fold down tines along with a wash pump and spray arm at the base The tub also has guide vanes around its walls which direct falling water from the wash cycle in a clockwise direction around...

Page 19: ...US gallons of water almost level with the base of the spray arm Once the level is reached the wash pump which is load sensed via the electronics becomes primed and pumps the water through the spray a...

Page 20: ...y water flowing through the filter plate over the surface of the element and into the wash pump 3 8 3 Maintaining the Temperature A printed circuit board with a temperature sensitive thermistor is mou...

Page 21: ...the motor The inlet pipe plugs straight into the drain sump in the tub and is sealed there by a small O ring The outlet pipe has a non return flap valve to prevent soiled water returning to the tub T...

Page 22: ...soils collect in the drain filter and only smaller soil flows through its micro mesh filter eliminating re depositing of soil during the wash The drain filter should be regularly checked and cleaned 3...

Page 23: ...le integrated models depending on market have a vent which runs internally inside the product and vents the air through the rear of the product via an exhaust pipe This pipe is connected to the produc...

Page 24: ...hen triggered immediately after filling for the main wash the brine pump is activated and delivers a volume of salty water into the resin at an amount appropriate to the hardness setting The frequency...

Page 25: ...LED s will show set level Water Supply Hardness Green light above start pause 1 5 LED s O LED s is option off Red light above start pause 1 5 LED s O LED s is option off Auto Power Option Orange ligh...

Page 26: ...1 LED 6 14 150 250 2 LED 14 20 250 350 3 LED 20 26 350 450 4 LED 26 32 450 550 5 LED 32 36 550 625 NOTE No LED Water Softener turned off continuous bypass of softener Push KEYLOCK to advance the Water...

Page 27: ...el com au USA toll free 24 7 1 888 936 7872 www fisherpaykel com CA toll free 24 7 1 888 936 7872 www fisherpaykel ca 590191A 10 11 4 2 2 Designer Models There are 5 user options To enter the option m...

Page 28: ...re in watch the lights above and see table below When you have scrolled to the end of the sequence it will start again with Rinse aid after the lower tone 3 CHANGE SETTING Press to change the setting...

Page 29: ...z AU toll free 24 7 1300 650 590 www fisherpaykel com au USA toll free 24 7 1 888 936 7872 www fisherpaykel com CA toll free 24 7 1 888 936 7872 www fisherpaykel ca 590194A 10 11 NZ AU US CA Secondary...

Page 30: ...utton is displayed blue and all touch panel LED s are on Press the START PAUSE button to successively display for 3 seconds the following Current Fault Current fault sub code Previous Fault Previous f...

Page 31: ...Off Off Off Off On Backlight Er Off Off Off On Off Element Relay turns off after 5 seconds Ld Off Off Off On On Lid Motors will run up to 10 seconds dd Off Off On Off Off Detergent Diverter Valve FU O...

Page 32: ...nce selected the backlight turns on and off at a 2 second rate to indicate the DishDrawer is in continuous cycle and the cycle starts straight away for integrated models the LED above the start pause...

Page 33: ...POWER buttons simultaneously for 5 seconds Ensure that ECO is pressed first The DishDrawer is now in the show off mode and cycles through all of the LED LCD segments Pressing the POWER button now puts...

Page 34: ...ostic mode press the PROGRAM button to skip to HARDWARE OUTPUT MODE HO or Press the START PAUSE button to select the DISPLAY MODE Press the PROGRAM button to successively display for 3 seconds each Cu...

Page 35: ...otors Fill valve Detergent diverter Wash motor Element Drain motor Drying fan 4 Press and hold the START PAUSE button for 5 seconds to exit the FC mode and return to standby USER SETUP FUNCTION mode 5...

Page 36: ...able the presence of a fault is indicated by a red centre Start Pause LED on the badge with the fault number indicated by the Red LEDs on the touch switch panel A U6 indicates that the spray arm may h...

Page 37: ...plate has failed The electronic controller has failed E4 Fast LED No temperature increase has been sensed for about 4 hours while element is on The element is not connected The element is failed open...

Page 38: ...her tub is faulting The other tub has a fault which is preventing operation of that tub No repair is required to the tub showing a U4 U6 Heavy Fast Delicate LED s Spray arm not detected Spray arm not...

Page 39: ...se Eco LED s Over current Short circuit fan motor Seized fan E7 02 Delicate Eco LED s Under current Wiring to detergent diverter valve Open circuit coil 03 Delicate Rinse Eco LED s Over current Short...

Page 40: ...at the end of cycle Go to Question 4 4 Is the rinse aid setting high enough for the water hardness in the area Go to Question 5 Turn the rinse aid up to a higher setting 5 Using diagnostics test the r...

Page 41: ...rinse and therefore hard water droplets containing impurities are drying on the dishes instead of running off during the dry cycle How to resolve the problem Confirm that the customer is using rinse...

Page 42: ...ers will work up to moderately hard water In problem areas with very hard water the customer may need to use a detergent additive designed for use in hard water areas or fit a household water softener...

Page 43: ...n the fill water valve and the motor drain Water will flow out of the dispenser into the tub as well as out of the water softener overflow into the tub Observe the flow from the water softener overflo...

Page 44: ...information on the cause of faults in order of likelihood After each step in the process the following procedure should be followed Cycle the power to the device Run any hardware device that have bee...

Page 45: ...operate replace the actuator see p68 on procedure 3 Check the fill level on both tubs is the valve turning off and disconnecting the water supply and is the tub filling to the correct level approx 2 5...

Page 46: ...ing Too Much Current 1 Check the stator windings to ensure correct resistances this can be done on harness P201 at the controller check between pin 1 2 2 3 1 3 the reading should be 8 0 ohms per windi...

Page 47: ...ode 03 Motor Not Drawing Enough Current 1 Check the harness connections at the motor and controller for signs of any water damage corrosion or arcing Replace if damaged 2 Check the hall sensor RPS is...

Page 48: ...ller 5 If the E3 fault still occurs then replace the controller Pin 2 Pin 1 Pin 6 7 1 6 Fault Code E4 Heater Plate Fault 1 Check the harness connections at the controller and heater plate for signs of...

Page 49: ...and downwards directions This can be down with the tub removed or pulled slightly forward on the rails 7 If the fault still occurs check the sub code fault and if problem persists replace the controll...

Page 50: ...the fan 5 Once the new fan is replaced follow step 3 and run the fan in HO mode for 30 seconds there should be no tone played 6 If the fan fault continues replace the controller Locking Tabs Flap Faul...

Page 51: ...ss connection at both the controller and solenoid 2 Check the detergent diverter valve in diagnostic HO mode refer p30 31 If after 10 seconds a long low tone is played and repeats every second then th...

Page 52: ...lue inlet valve P205 10 11 65 10 Ohm rinse aid pump P204 1 2 65 10 Ohm detergent diverter P204 3 4 65 10 Ohm water softener bypass valve if fitted P202 1 2 65 10 Ohm Water softener brine pump if fitte...

Page 53: ...eated each second then the detergent diverter solenoid is drawing an incorrect current level and should be replaced 3 If the fault still occurs then replace the controller Fault Code E9 Sub Code 06 So...

Page 54: ...layed at 1 second intervals then the device being tested is faulty and should be replaced Running the outputs in the following order is recommended 1 Fill Valve 2 Lid Actuators 3 Solenoids 4 Rinse aid...

Page 55: ...55 8 WIRING DIAGRAMS 8 2 Power Distribution Concept 590087 7 WIRING DIAGRAMS 7 1 Power Distribution Concept...

Page 56: ...56 8 3 Wiring Diagram Lower Tub Shown Only...

Page 57: ...r softener bypass valve P202 1 2 65 10 Ohms Water softener brine pump P202 3 4 65 10 Ohms Temperature sensor P101 1 2 12000 Ohms 20o C 68o F 8300 Ohms 30o C 86o F 3000 Ohms 60o C 140o F Motor phases P...

Page 58: ...ring the earth wire is reconnected drawer slides are fully forward and the pins secure through the hooks on the front end of the slides NOTE When reinserting the pins ensure that the dividing web is v...

Page 59: ...ack optional 3 Top tub depress the right hand tub clip and push it back about 30mm Repeat for the left hand side 4 Bottom tub remove the toe kick refer section 9 4 and lower tub cowling refer section...

Page 60: ...r carefully release the small plastic clips holding the rinse aid indication LED in place in the detergent dispenser and remove the LED 3 Release the rubber tabs securing the fan 4 Disconnect the wire...

Page 61: ...the dispenser gasket is located correctly Harness Lock Torx Screws Coils Fill Hose Torx Screws Rinse Aid LED 9 10 Electronic Controller 1 Remove the drawer front refer section 9 2 and optionally the h...

Page 62: ...or O Ring Locknut 9 12 Motor Rotor 1 Remove the filter plate refer section 9 11 2 Slightly lift the motor rotor lock ring at the pointer to disengage the lock tab under the chimney then rotate the mot...

Page 63: ...the dispenser wiring loom through the water softener and plug it into the electronic controller 8 Place the water softener in the tub and apply enough pressure to seat the O rings 9 The overflow shou...

Page 64: ...e manner Note It may be easier to remove the tub and rotate it anticlockwise to remove the wire cover optional refer section 9 6 Clips Clips 9 16 Tub Disconnection 1 Remove the drawer front refer 9 2...

Page 65: ...g tab on the outer locknut rotate the outer locknut anti clockwise until it comes free of the tub tabs then remove it Take care not to damage any motor wiring as the locknut is turned or the flap valv...

Page 66: ...r more detail on lid removal click on the link in the following page to watch the short video clip on lid removal 5 To reassemble the lid angle the lid into the chassis ensure the lid is the correct w...

Page 67: ...harness plug by releasing the clip on the lid actuator 3 Release the lid actuator from the bottom of the yoke by pressing with your thumb against one of the locking tabs 4 For the right hand actuator...

Page 68: ...orward to release the rear locating tabs 7 Refit in reverse order take care that the chassis is square before tightening the screws 9 23 Mains Filter Cover and PCB Mains Filter 1 Remove the lower tub...

Page 69: ...tub 4 Undo the link clips and chassis clips do this one clip at a time marking the position of the hoses and harnesses at each clip and re closing it after the component is removed to keep the other t...

Page 70: ...tab at the front of each yoke where it slides up into the rear of the chassis trim 4 Remove the trim by releasing the trim clips with long nose pliers and pull trim forward to release from the chassis...

Page 71: ...d forward from the joinery to gain access to the elbow To release elbow from the chassis squeeze the side tabs and pull outwards NOTE When pulling the product forward out of the joinery remember to fe...

Page 72: ...orking first check the battery is fitted correctly and is not flat The remote control has a low battery indicator which will blink to advise a low battery Secondly check the remote for contact with wa...

Page 73: ...er product and plugs into the LCD BADGE input On a double product the receiver is to be fitted to the top tub only and nothing is to be connected to the LCD BADGE input of the bottom tub Receiver fitt...

Page 74: ...abelled below iv Remove the remote from the wash programme selector Now press a button on the remote This should flash the transmit LED once and cause the relevant tub to beep v If the above is succes...

Page 75: ...75 10 NOTES...

Page 76: ...yright Fisher Paykel 2010 All rights reserved The product specifications in this booklet apply to the specific products and models described at the date of issue Under our policy of continuous product...

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