Fisher & Paykel CG903D Installation Manual Download Page 3

PRIOR TO INSTALLATION

MULTIPLE PRODUCT INSTALLATION

Prior to installing your cooktop, ensure:

 

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the local distribution conditions (nature of gas and pressure) and the adjustment of the 
appliance are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’.

 

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a suitable disconnection switch is incorporated in the permanent wiring, mounted and 
positioned to comply with the local wiring rules and regulations. A means of disconnection 
with at least a 3mm air gap contact separation in all poles must be incorporated into the 
fixed wiring in accordance with the wiring rules, unless the local wiring rules allow for 
alternative means.

 

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the appliance is connected to a 220V – 240V 50Hz (10 A) power supply only and earthed via 
the power supply cable.

 

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there is a power outlet within reach of the power supply cable (900mm from the centre rear 
of the product). This must be accessible after installation. The power supply cable should 
not touch any metal parts.

 

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if the power supply cable is damaged, it is replaced only by the special cable: Part 
no. 534993 KIT SPARES TRMNL BLK-FLEX 10, that can be purchased from authorised 
Fisher & Paykel Service Agents.

 

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the supply connection point (gas shut-off valve) is accessible after installation.

 

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the benchtop is made of a heat-resistant material.

 

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the installation complies with all the requirements of Australian and New Zealand Gas 
Installation Standards (AS/NZS 5601.1.2010), including that the product has to be installed 
so that the surface temperature of any nearby combustible surface will not exceed 65 OC 
above ambient. Refer to ‘Clearance Dimensions’.

 

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if installed with an approved flexible hose, the hose should not come in contact with 
the bottom of the appliance or any sharp edges. Flexible hose assemblies should be 
AS/NZS 1869 Class B or Class D certified with a maximum length of 1.20m.

 

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seal exposed bare edges of the cutout with an oil-based paint or moisture-proof 
polyurethane to prevent possible moisture creeping between the cooktop trim and 
the benchtop.

 

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take extreme care not to chip, crack, or break the top glass surfaces during installation. 
A heavy metal tool or part accidentally dropped on the glass could damage it.

 

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if, after following the instructions given, correct performance cannot be achieved, please 
contact your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact 
us through our local website listed at the end of this document.

We recommend installing products in separate cutouts with a minimum distance of 5mm 
between the glass edges. If installing multiple products within the same cutout adjacent 
to each other, a joining strip kit is required. This kit creates a non non-visual, structural 
join between the two cooktops that ensures the weight of both cooktops is sufficiently 
supported. Joining strip kits (PN 534731) can be purchased separately through an authorised 
Fisher & Paykel dealer. Visit fisherpaykel.com for more information.
The minimum clearance measurements for different products may vary. Always use the greater 
distance when pairing different products (eg an induction model and wok burner model).

5mm

INITIAL CONSIDERATIONS

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Summary of Contents for CG903D

Page 1: ...BLACK GAS COOKTOP CG301D CG302D CG451D CG603D CG604D CG762D CG903D CG905D models INSTALLATION GUIDE NZ AU GB IE SEA ...

Page 2: ... invalidate any warranty or liability claims z Packing elements eg plastic bags polystyrene foam staples packing straps etc and tools should not be left around during and after installation especially if they are within easy reach of children as these may cause serious injuries z Make sure you recycle the packaging material z Before disposing of any appliance make sure that it can no longer be use...

Page 3: ...d so that the surface temperature of any nearby combustible surface will not exceed 65 OC above ambient Refer to Clearance Dimensions z if installed with an approved flexible hose the hose should not come in contact with the bottom of the appliance or any sharp edges Flexible hose assemblies should be AS NZS 1869 Class B or Class D certified with a maximum length of 1 20m z seal exposed bare edges...

Page 4: ...l wok pan support Wrench Some models only Fibre washer Hex key Pan support Crosshead screwdriver Elbow 1 2 BSP external thread Router Mini wok pan support Silicone Clamping brackets Cutter Small pan support ULPG test point adapter Wok stand NG regulator 4 ...

Page 5: ...ss 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 22 22 K Height of talletst trivet 61 45 L Distance from centre of rear burner to rear of cooktop 219 112 M Height from benchtop to centre of gas inlet 32 32 N Depth from front of chassis to gas inlet 411 413 Note CG301 illustrated Profile view showing left side of cooktop Including tallest trivet Inc...

Page 6: ...of chassis 404 F Depth of chassis 485 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass 34 J Depth of side overhang of cooktop glass 22 K Height of tallest trivet 61 L Distance from centre of rear burner to rear of cooktop 216 M Height from benchtop to centre of gas inlet 32 N Depth from front of chassis to gas inlet 483 ...

Page 7: ...chassis 485 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 23 23 K Height of talletst trivet 61 53 L Distance from centre of rear burner to rear of cooktop 112 112 M Height from benchtop to centre of gas inlet 32 32 N Depth from front of chassis to gas inlet 409 ...

Page 8: ...dth of chassis 704 F Depth of chassis 405 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass 34 J Depth of side overhang of cooktop glass 22 K Height of tallest trivet 61 L Distance from centre of rear burner to rear of cooktop 176 M Height from benchtop to centre of gas inlet 32 N Depth from front of chassis to gas inlet ...

Page 9: ...s 854 854 F Depth of chassis 405 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 22 22 K Height of tallest trivet 61 61 L Distance from centre of rear burner to rear of cooktop 176 112 M Height from benchtop to centre of gas inlet 30 30 N Depth from front of chass...

Page 10: ...UTOUT DIMENSIONS CG301D CG302D MM MM A Overall width of routered recess 305 305 B Overall depth of routered recess 535 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 260 260 F Depth of cutout 490 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout max 10 max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A ...

Page 11: ...nce 39 CUTOUT DIMENSIONS CG451D MM A Overall width of routered recess 455 B Overall depth of routered recess 535 C Offset overhang allowance 39 D Height of routered recess 5 E Width of cutout 415 F Depth of cutout 490 G Corner radius of routered recess max 2 H Corner radius of cutout max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A C H G D C D 11 ...

Page 12: ...UTOUT DIMENSIONS CG603D CG604D MM MM A Overall width of routered recess 605 605 B Overall depth of routered recess 535 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 560 560 F Depth of cutout 490 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout max 10 max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A ...

Page 13: ...nce 39 CUTOUT DIMENSIONS CG762D MM A Overall width of routered recess 765 B Overall depth of routered recess 455 C Offset overhang allowance 39 D Height of routered recess 5 E Width of cutout 715 F Depth of cutout 410 G Corner radius of routered recess max 2 H Corner radius of cutout max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT PLAN B A C D FRONT PLAN f B E A H G C D 13 ...

Page 14: ... 410 490 C Corner radius of cutout max 10 max 10 D Offset overhang allowance 39 39 CUTOUT DIMENSIONS CG903D CG905D MM MM A Overall width of routered recess 905 905 B Overall depth of routered recess 455 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 865 865 F Depth of cutout 410 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout ma...

Page 15: ...nward facing combustible surface 650 650 z Downwards facing tiled or fire resistant surface 500 500 B Minimum clearance below bench top to z Combustible surface 70 70 z Fisher Paykel oven or nearest non combustible surface 65 65 C Minimum clearance from cutout to nearest combustible surface 120 120 D Minimum distance from right edge of cooktop to gas connection point on wall if using a flexible ho...

Page 16: ... directly above the cooktop 450 G Maximum depth of overhead cabinetry 600 H Minimum distance between overhead cabinets either side of the cooktop 315 I Minimum clearance from rear edge of cutout to nearest 85 z Combustible surface 85 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 A H f f b D E C C g i j Combustible surface definition Any materials of...

Page 17: ...head cabinet not directly above the cooktop 450 450 G Maximum depth of overhead cabinetry 600 600 H Minimum distance between overhead cabinets either side of the cooktop 315 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 160 160 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 35 A H f f b C C D E g i j Combustible su...

Page 18: ...t directly above the cooktop 450 G Maximum depth of overhead cabinetry 600 H Minimum distance between overhead cabinets either side of the cooktop 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 125 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 Combustible surface definition Any materials of a building structure or ...

Page 19: ...ad cabinet not directly above the cooktop 450 450 G Maximum depth of overhead cabinetry 600 600 H Minimum distance between overhead cabinets either side of the cooktop 315 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 125 160 z Non combustible surface 45 45 J Minimum clearance from front edge of cutout to counter front 35 35 A H f f b C C D E g i j Combustible s...

Page 20: ...S TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 45 21 50 1 45 0 70 ULPG 2 75kPa 1 45 21 50 1 45 0 70 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Semi rapid NG 1 00kPa 1 35 8 80 ULPG 2 75kPa 0 80 8 10 2 Auxiliary NG 1 00kPa 1 00 5 00 ULPG 2 75kPa 0 64 5 00 Nominal pressure with at least one large burner on high 1 2 1 20 ...

Page 21: ...LPG 2 75kPa 0 80 20 50 0 80 0 50 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 26 16 60 1 26 0 70 ULPG 2 75kPa 0 73 16 80 0 73 0 50 2 Semi rapid NG 1 00kPa 1 30 8 40 ULPG 2 75kPa 0 76 7 50 Nominal pressure with at least one large burner on high 1 2 2 1 21 ...

Page 22: ... rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 3 Auxiliary NG 1 00kPa 0 85 3 60 ULPG 2 75kPa 0 55 3 60 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 30 18 00 1 30 0 70 ULPG 2 75kPa 0 76 18 00 0 76 0 50 Nominal pressure with at least one large burner on high 2 1 2 3 1 1 22 ...

Page 23: ...3 Semi rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 4 Auxiliary NG 1 00kPa 0 85 3 60 ULPG 2 75kPa 0 55 3 60 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 30 18 00 1 30 0 70 ULPG 2 75kPa 0 76 18 00 0 76 0 50 2 Semi rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 Nominal pressure with at least one large burner o...

Page 24: ... screws to secure the cooktop to the countertop Ensure cooktop is level The number of brackets varies based on your cooktop model Apply adhesive foam seal around the glass overhang 5mm in from the edge of the glass Ensure the adhesive side is facing down to form a continuous seal around the cooktop Trim any excess seal using a sharp knife taking care not to damage the cooktop or surface 1 2 BSP ex...

Page 25: ...ALLATION The number of brackets varies based on your cooktop model Tighten all screws to secure the cooktop to the countertop Ensure cooktop is level adhesive 3 Gently lower the cooktop into the cutout ensuring you have access below the countertop to fit and secure the brackets Locate the side brackets to the appropriate slots on the cooktop chassis The correct slot height is determined by the thi...

Page 26: ... the hose is not kinked and not subjected to abrasion or permanently deformed z Ensure the hose is not near or in contact with any hot surfaces eg base of metal hotplate flue or chassis of underbench oven etc Ensure the supplied test point adapter is fitted Adjust to obtain a test point pressure of 1kPa with all burners operating at the highest setting manual shut off valve open position gas suppl...

Page 27: ...ngs for the correct gas type z When installing the burner port ring align the two locating pins in the bottom side of the port ring with the locating notch and centre holes on the top side of the simmer ring and make sure these are properly engaged z Incorrect installation may produce a potentially dangerous flame and result in poor burner performance z If proper operation cannot be obtained conta...

Page 28: ...orrectly and freely Burners light satisfactorily both individually and with other burners operating There is a constant flow of cool air from the cabinetry to the base of the cooktop Cooktop is securely clamped Basic operation has been demonstrated to the customer GAS Manual gas shut off valve installed in an accessible location Unit tested and free of gas leaks ELECTRICAL Receptacle with correctl...

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Page 32: ...nge at any time The product specifications in this guide apply to the specific products and models described at the date of issue Under our policy of continuous product improvement these specifications may change at any time For current details about model and specification availability in your country please go to our website or contact your local Fisher Paykel dealer ...

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