Fisher & Paykel CG903D Installation Manual Download Page 24

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Remove the transit screws from 
both sides of the cooktop.

PROUD INSTALLATION

Gently lower the cooktop into the 
cutout ensuring you have access 
below the countertop to fit and 
secure the brackets.  

Locate the side brackets* to the 
appropriate slots on the cooktop 
chassis. The correct slot height is 
determined by the thickness of 
your countertop.

Tighten all screws to secure the 
cooktop to the countertop.
Ensure cooktop is level.

*The number of brackets varies based on your cooktop model

Apply adhesive foam seal around 
the glass overhang, 5mm in from 
the edge of the glass. 
Ensure the adhesive side is facing 
down to form a continuous seal 
around the cooktop.
Trim any excess seal using a 
sharp knife taking care not to 
damage the cooktop or surface.

*(1/2” BSP external thread)

Fit the elbow and washer to 
the floating nut before carefully 
turning the cooktop over and 
placing onto a protected surface.

floating nut

elbow*

washer

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Summary of Contents for CG903D

Page 1: ...BLACK GAS COOKTOP CG301D CG302D CG451D CG603D CG604D CG762D CG903D CG905D models INSTALLATION GUIDE NZ AU GB IE SEA ...

Page 2: ... invalidate any warranty or liability claims z Packing elements eg plastic bags polystyrene foam staples packing straps etc and tools should not be left around during and after installation especially if they are within easy reach of children as these may cause serious injuries z Make sure you recycle the packaging material z Before disposing of any appliance make sure that it can no longer be use...

Page 3: ...d so that the surface temperature of any nearby combustible surface will not exceed 65 OC above ambient Refer to Clearance Dimensions z if installed with an approved flexible hose the hose should not come in contact with the bottom of the appliance or any sharp edges Flexible hose assemblies should be AS NZS 1869 Class B or Class D certified with a maximum length of 1 20m z seal exposed bare edges...

Page 4: ...l wok pan support Wrench Some models only Fibre washer Hex key Pan support Crosshead screwdriver Elbow 1 2 BSP external thread Router Mini wok pan support Silicone Clamping brackets Cutter Small pan support ULPG test point adapter Wok stand NG regulator 4 ...

Page 5: ...ss 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 22 22 K Height of talletst trivet 61 45 L Distance from centre of rear burner to rear of cooktop 219 112 M Height from benchtop to centre of gas inlet 32 32 N Depth from front of chassis to gas inlet 411 413 Note CG301 illustrated Profile view showing left side of cooktop Including tallest trivet Inc...

Page 6: ...of chassis 404 F Depth of chassis 485 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass 34 J Depth of side overhang of cooktop glass 22 K Height of tallest trivet 61 L Distance from centre of rear burner to rear of cooktop 216 M Height from benchtop to centre of gas inlet 32 N Depth from front of chassis to gas inlet 483 ...

Page 7: ...chassis 485 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 23 23 K Height of talletst trivet 61 53 L Distance from centre of rear burner to rear of cooktop 112 112 M Height from benchtop to centre of gas inlet 32 32 N Depth from front of chassis to gas inlet 409 ...

Page 8: ...dth of chassis 704 F Depth of chassis 405 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass 34 J Depth of side overhang of cooktop glass 22 K Height of tallest trivet 61 L Distance from centre of rear burner to rear of cooktop 176 M Height from benchtop to centre of gas inlet 32 N Depth from front of chassis to gas inlet ...

Page 9: ...s 854 854 F Depth of chassis 405 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass 34 34 J Depth of side overhang of cooktop glass 22 22 K Height of tallest trivet 61 61 L Distance from centre of rear burner to rear of cooktop 176 112 M Height from benchtop to centre of gas inlet 30 30 N Depth from front of chass...

Page 10: ...UTOUT DIMENSIONS CG301D CG302D MM MM A Overall width of routered recess 305 305 B Overall depth of routered recess 535 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 260 260 F Depth of cutout 490 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout max 10 max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A ...

Page 11: ...nce 39 CUTOUT DIMENSIONS CG451D MM A Overall width of routered recess 455 B Overall depth of routered recess 535 C Offset overhang allowance 39 D Height of routered recess 5 E Width of cutout 415 F Depth of cutout 490 G Corner radius of routered recess max 2 H Corner radius of cutout max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A C H G D C D 11 ...

Page 12: ...UTOUT DIMENSIONS CG603D CG604D MM MM A Overall width of routered recess 605 605 B Overall depth of routered recess 535 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 560 560 F Depth of cutout 490 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout max 10 max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT FRONT PLAN PLAN B f B A E A ...

Page 13: ...nce 39 CUTOUT DIMENSIONS CG762D MM A Overall width of routered recess 765 B Overall depth of routered recess 455 C Offset overhang allowance 39 D Height of routered recess 5 E Width of cutout 715 F Depth of cutout 410 G Corner radius of routered recess max 2 H Corner radius of cutout max 10 PROUD INSTALLATION FLUSH INSTALLATION FRONT PLAN B A C D FRONT PLAN f B E A H G C D 13 ...

Page 14: ... 410 490 C Corner radius of cutout max 10 max 10 D Offset overhang allowance 39 39 CUTOUT DIMENSIONS CG903D CG905D MM MM A Overall width of routered recess 905 905 B Overall depth of routered recess 455 535 C Offset overhang allowance 39 39 D Height of routered recess 5 5 E Width of cutout 865 865 F Depth of cutout 410 490 G Corner radius of routered recess max 2 max 2 H Corner radius of cutout ma...

Page 15: ...nward facing combustible surface 650 650 z Downwards facing tiled or fire resistant surface 500 500 B Minimum clearance below bench top to z Combustible surface 70 70 z Fisher Paykel oven or nearest non combustible surface 65 65 C Minimum clearance from cutout to nearest combustible surface 120 120 D Minimum distance from right edge of cooktop to gas connection point on wall if using a flexible ho...

Page 16: ... directly above the cooktop 450 G Maximum depth of overhead cabinetry 600 H Minimum distance between overhead cabinets either side of the cooktop 315 I Minimum clearance from rear edge of cutout to nearest 85 z Combustible surface 85 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 A H f f b D E C C g i j Combustible surface definition Any materials of...

Page 17: ...head cabinet not directly above the cooktop 450 450 G Maximum depth of overhead cabinetry 600 600 H Minimum distance between overhead cabinets either side of the cooktop 315 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 160 160 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 35 A H f f b C C D E g i j Combustible su...

Page 18: ...t directly above the cooktop 450 G Maximum depth of overhead cabinetry 600 H Minimum distance between overhead cabinets either side of the cooktop 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 125 z Non combustible surface 45 J Minimum clearance from front edge of cutout to counter front 35 Combustible surface definition Any materials of a building structure or ...

Page 19: ...ad cabinet not directly above the cooktop 450 450 G Maximum depth of overhead cabinetry 600 600 H Minimum distance between overhead cabinets either side of the cooktop 315 315 I Minimum clearance from rear edge of cutout to nearest z Combustible surface 125 160 z Non combustible surface 45 45 J Minimum clearance from front edge of cutout to counter front 35 35 A H f f b C C D E g i j Combustible s...

Page 20: ...S TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 45 21 50 1 45 0 70 ULPG 2 75kPa 1 45 21 50 1 45 0 70 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Semi rapid NG 1 00kPa 1 35 8 80 ULPG 2 75kPa 0 80 8 10 2 Auxiliary NG 1 00kPa 1 00 5 00 ULPG 2 75kPa 0 64 5 00 Nominal pressure with at least one large burner on high 1 2 1 20 ...

Page 21: ...LPG 2 75kPa 0 80 20 50 0 80 0 50 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 26 16 60 1 26 0 70 ULPG 2 75kPa 0 73 16 80 0 73 0 50 2 Semi rapid NG 1 00kPa 1 30 8 40 ULPG 2 75kPa 0 76 7 50 Nominal pressure with at least one large burner on high 1 2 2 1 21 ...

Page 22: ... rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 3 Auxiliary NG 1 00kPa 0 85 3 60 ULPG 2 75kPa 0 55 3 60 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 30 18 00 1 30 0 70 ULPG 2 75kPa 0 76 18 00 0 76 0 50 Nominal pressure with at least one large burner on high 2 1 2 3 1 1 22 ...

Page 23: ...3 Semi rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 4 Auxiliary NG 1 00kPa 0 85 3 60 ULPG 2 75kPa 0 55 3 60 Nominal pressure with at least one large burner on high BURNER GAS TYPE JET SIZE MM NOMINAL RATING MJ H 1 Dual wok NG 1 00kPa 1 30 18 00 1 30 0 70 ULPG 2 75kPa 0 76 18 00 0 76 0 50 2 Semi rapid NG 1 00kPa 1 30 8 30 ULPG 2 75kPa 0 76 7 50 Nominal pressure with at least one large burner o...

Page 24: ... screws to secure the cooktop to the countertop Ensure cooktop is level The number of brackets varies based on your cooktop model Apply adhesive foam seal around the glass overhang 5mm in from the edge of the glass Ensure the adhesive side is facing down to form a continuous seal around the cooktop Trim any excess seal using a sharp knife taking care not to damage the cooktop or surface 1 2 BSP ex...

Page 25: ...ALLATION The number of brackets varies based on your cooktop model Tighten all screws to secure the cooktop to the countertop Ensure cooktop is level adhesive 3 Gently lower the cooktop into the cutout ensuring you have access below the countertop to fit and secure the brackets Locate the side brackets to the appropriate slots on the cooktop chassis The correct slot height is determined by the thi...

Page 26: ... the hose is not kinked and not subjected to abrasion or permanently deformed z Ensure the hose is not near or in contact with any hot surfaces eg base of metal hotplate flue or chassis of underbench oven etc Ensure the supplied test point adapter is fitted Adjust to obtain a test point pressure of 1kPa with all burners operating at the highest setting manual shut off valve open position gas suppl...

Page 27: ...ngs for the correct gas type z When installing the burner port ring align the two locating pins in the bottom side of the port ring with the locating notch and centre holes on the top side of the simmer ring and make sure these are properly engaged z Incorrect installation may produce a potentially dangerous flame and result in poor burner performance z If proper operation cannot be obtained conta...

Page 28: ...orrectly and freely Burners light satisfactorily both individually and with other burners operating There is a constant flow of cool air from the cabinetry to the base of the cooktop Cooktop is securely clamped Basic operation has been demonstrated to the customer GAS Manual gas shut off valve installed in an accessible location Unit tested and free of gas leaks ELECTRICAL Receptacle with correctl...

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Page 32: ...nge at any time The product specifications in this guide apply to the specific products and models described at the date of issue Under our policy of continuous product improvement these specifications may change at any time For current details about model and specification availability in your country please go to our website or contact your local Fisher Paykel dealer ...

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