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13 

 

PROBLEM 

CAUSES 

SOLUTIONS 

Excessive pressure drop 

through filter 

A)  Filter not 

backwashing 

B)  Filter not 

backwashing 
frequently enough 
for water condition 

C)  Filter bed loaded 

with sand 

D) 

“Cementing” or 
“Channeling” 

E)  Drain Line restricted 
F)  Top Screen Fouled 
G)  Control Valve 

plugged with debris 

1)  Check if display is blank

, see “Blank 

Display” section of Page 14. 

2)  Check if display has an error 

message, see “Error Code” section of 
Page 15. 

3)  Verify drive motor is connected to 

circuit board connector J1 (labeled 
“MOTOR”) and is not faulty 

4)  Ensure uninterrupted power supply 
5)  Increase Backwash frequency 
6)  Verify sediment being removed is less 

dense than the filter media and install 
a “Spin-Down” type sediment filter 
ahead of the IBW/IMBW to remove 
well sand 

7)  Verify adequate pumping rate for 

backwash 

8)  Probe media bed to check for 

“Cementing” 

9)  Check drain line for restriction:  frozen, 

plugged, kinked, exceeds 15’, 
overhead installation, flexible drain 
line, drain line diameter too small 

10)  Clean top screen 
11)  Disassemble and clean control valve 

Contaminant not being 

properly removed 

A)  Leaking bypass 

valve 

B)  Internal valve leak 
C)  Distributor tube not 

seated properly in 
control valve 

D)  Water usage flow 

rate exceeds filter 
specifications 

1)  Verify bypass valve is in service 

position 

2)  Replace piston and seal assemblies 
3)  Verify distributor tube seated securely 

in control valve body 

4)  Verify actual water usage flow rates 

against system specifications 

5)  Increase length of backwash and rinse 

cycles 

Neutralizer media raises 

pH too high 

A)  Filter is brand new 
B)  Wrong media used 

1)  Turn bypass valve very slightly to the 

“Bypass” position allowing a small 
amount of untreated water to bleed 
into the treated water (only if iron < 0.3 
ppm, otherwise staining will occur) 

2)  Rebed the unit with a less aggressive 

media 

Neutralizer media fails to 

raise pH sufficiently 

A)  Water usage flow 

rate is too high to 
provide adequate 
contact time 

B)  Media bed is 

“Cemented” or 
“Channeled” 

1)  Verify actual water usage flow rates 

against system specifications 

2)  Verify adequate pumping rate for 

backwash 

3)  Check drain line for restriction:  frozen, 

plugged, kinked, exceeds 15’, 
overhead installation, flexible drain 
line, drain line diameter too small 

Birm Filter fails to remove 

iron 

A)  pH too low 
B)  Dissolved oxygen 

level too low 

1)  pH of untreated water must be 6.8 or 

higher 

– adjust with proper equipment 

such as soda ash injection system 

2)  Aerator may be installed prior to the 

Troubleshooting 

 

Summary of Contents for IBW10-1

Page 1: ...s LLC 12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 IBW IMBW Instruction Manual 170605 docx IBW IMBW Series Backwashing Filter System Installation Instructions and Owne...

Page 2: ...tions Page 6 Operating Displays Page 10 Maintenance Page 11 Troubleshooting Guide Page 13 Specifications Page 16 Component Parts Breakdown Page 17 Component Parts List Page 18 Control Valve Breakdown...

Page 3: ...ALIZER 0 50 PAIL 45 FA10 FILTER AG SUSPENDED SOLIDS REDUCTION 1 00 BAG 24 FA05P 0 50 PAIL 12 N05 NEUTRALIZER ACID NEUTRALIZER 0 50 PAIL 43 QFS05P QUARTZ FILTER SAND 0 50 PAIL 51 45mm x 55mm SEDIMENT R...

Page 4: ...f this system 1 The IBW IMBW must be installed after the pressure tank private well system only 2 The system should be installed as close as possible preferably within 15 to an adequate floor or laund...

Page 5: ...ed If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer NOTE If the plumbing sy...

Page 6: ...regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system Fig 2 2 Bypass Position The inlet and outlet handles point to...

Page 7: ...rivate well system turn off power to pump and drain pressure tank Make certain pressure is relieved from complete system by opening nearest faucet to drain system SHUT OFF FUEL ELECTRICAL SUPPLY TO WA...

Page 8: ...There must be an air gap at the end of the drain line to prevent siphoning of waste water AVOID OVERHEAD DRAINS AND DRAIN LINE LONGER THAN 15 STEP 10 MAKE SURE THE BYPASS VALVE IS IN THE BYPASS POSIT...

Page 9: ...y will show SET b The lower left of the display will show REGEN above and DAY below c A number will flash default 3 2 Using the UP or DOWN triangle pointing up or down buttons set the number of days d...

Page 10: ...pass valve counter clockwise until it is fully in the Service position Figure 2 Page 5 and leave the control valve in Backwash position for at least 10 minutes or until water flowing from the drain li...

Page 11: ...and will reset itself to provide treated water when the regeneration has been completed 3 Manual Regeneration Sometimes there is a need to regenerate before the control valve calls for it This may be...

Page 12: ...e from the electrical outlet to prevent it from advancing automatically 3 Disconnect the Control Valve from the Bypass Valve 4 Disconnect the Drain Line from the Control Valve 5 Unscrew Control Valve...

Page 13: ...ce the air is purged gradually turn the INLET knob of the bypass valve counter clockwise until it is fully in Service position Figure 2 Page 5 Then turn the OUTLET knob of the bypass valve counter clo...

Page 14: ...butor tube not seated properly in control valve D Water usage flow rate exceeds filter specifications 1 Verify bypass valve is in service position 2 Replace piston and seal assemblies 3 Verify distrib...

Page 15: ...trol valve 1 Ensure electrical outlet is functioning 2 Disassemble and clean control valve 3 Replace seals and or piston Filter backwashes at wrong time of day A Clock is not set properly B Power outa...

Page 16: ...oken wires verify motor plugged into connector J1 labeled MOTOR on control valve circuit board and reset control valve hold NEXT and REGEN buttons for 3 seconds 2 Remove piston and seal assemblies for...

Page 17: ...area 3 3 4 5 Peak 18 gpm ft 2 of media surface area 10 10 14 17 Backwash 10 gpm ft 2 of media surface area NOTE some medias may require a higher backwash rate 5 3 5 3 7 5 9 Service Pipe Size in Standa...

Page 18: ...17 3 1 4 5 6 2 Component Parts Breakdown...

Page 19: ...butor Tube 1 x 54 for model IBW15 IBW25 IMBW15 IMBW25 4 MTP1044N 10 x 44 Mineral Tank Nat Base 2 5 Top Opening For model IBW10 IMBW10 MTP1054N 10 x 54 Mineral Tank Nat Base 2 5 Top Opening For model I...

Page 20: ...19 Control Valve Breakdown...

Page 21: ...215 12 CV3177 01 Injector Screen 13 CV3010 1Z Plug Injector Assembly 15 CV3150 Retainer Split Ring 16 CV3151 Nut 1 Quick Connect 17 CH4615 Clip Elbow Locking 18 CV3163 O ring 019 19 CV3165 01 Retainer...

Page 22: ...plit ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3149 Fitting 2 4 CV3189 Fitting 2 1 BRASS SWEAT 3 4 BRASS SWEAT Ref Part Description Qty Ref Part Description Qty CV3007 02 1 brass sweat as...

Page 23: ...ck connect 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3628 Fitting 2 4 CV3629 Fitting 2 1 1 4 PLASTIC MALE NPT Ref Par...

Page 24: ...4 QUICK CONNECT 1 2 required SERVICE WRENCH CV3193 Although no tools are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid i...

Page 25: ...24...

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