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Location Considerations 

 

The  proper  location  to  install  the  water  softener  system  will  ensure  optimum  performance  and 

satisfactory water quality.  The following factors should be considered in selecting the location of the equipment. 

1.  The water softener should be installed after the pressure tank (private well system only). 

 

2.  The water softener should be installed as close as possible (

preferably within 15’) to an adequate 

floor or laundry drain capable of handling the backwash cycle volume and flow rate (refer to unit 
specifications). 

 

3.  All water conditioning equipment should be installed prior to the water heater.  Water temperatures 

exceeding 100°F can damage the internal components of the control valve and filter tank.  Install 
with at least 10’ of pipe before the water heater to prevent thermal damage to the equipment.  An 
expansion tank may need to be installed in the line to the water heater in order to allow for thermal 
expansion and comply with local plumbing codes. 

 

4.  The water softener should not be subject to freezing temperatures. 

 

5.  Ensure that any cartridge or in-line type filter installed prior to the water softener does not restrict 

the water flow and pressure available for backwash and interfere with normal operation.  
 

6.  Appliances requiring extended periods of continuous or high flow water use (i.e. geothermal heat 

pumps, swimming pools, lawn irrigation, outside hose bibs, etc.) should bypass the water softener. 
(see installation diagram Fig. 1).   
 
 

 

 

 

 

 

 

 

FIGURE 1:  Typical Installation 

Water Heater 

Inlet from 

water 

supply 

Softened 
Cold Water 

Iron Free Water 

Softened 
Hot Water 

Untreated Water 

Water Softener 

Iron Filter  

(if required) 

Pressure Tank 

(well system only) 

10’ Minimum Distance 

Grounding Straps 

Summary of Contents for FECS Series

Page 1: ... 12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 FS Series New Style Instruction Manual 170425 docx FS Series New Style Water Softening System Installation Instructions and Owner s Manual ...

Page 2: ...ing Page 10 FS FSM Adjust Time of Regeneration Page 11 Unit Model Specifications Page 13 Component Parts Breakdown List Page 17 FS Control Valve Breakdown Page 19 FS Control Valve Parts List Page 20 FSM Control Valve Breakdown Page 21 FSM Control Valve Parts List Page 22 Troubleshooting Page 23 Ten Year Limited Warranty Page 25 Table of Contents ...

Page 3: ...14 Neutral water has a pH of 7 0 lower values indicate acidic water If your pH is below 6 8 you may consider installing an acid neutralizer before the water softener to elevate the pH Iron A naturally occurring metallic element Iron levels in excess of 0 3 milligrams liter mg l combine with oxygen causing orange or red rust stains on plumbing fixtures Iron exists in some water sources in clear wat...

Page 4: ...pipe before the water heater to prevent thermal damage to the equipment An expansion tank may need to be installed in the line to the water heater in order to allow for thermal expansion and comply with local plumbing codes 4 The water softener should not be subject to freezing temperatures 5 Ensure that any cartridge or in line type filter installed prior to the water softener does not restrict t...

Page 5: ...e supported Do not apply heat to any fitting attached to the bypass or control valve STEP 6 Use the provided polyethylene tubing NO VINYL TUBING to run drain line from control valve discharge fitting to floor drain or sump pit capable of handling the backwash rate of the softener refer to specifications and flow rate on page 13 DISCHARGE END OF THE DRAIN LINE MUST BE FIRMLY SECURED There must be a...

Page 6: ...ge 7 Fig 6 page 10 to the Backwash position STEP 11 Refer to Figure 4 bypass valve operation Rotate bypass lever of stainless steel bypass of the way to Service allowing unit to fill slowly Filling the mineral tank in this position will force any trapped air to the drain When all air has been purged from the system and only water is running to the drain the tank is pressurized Fully open bypass va...

Page 7: ...ter STEP 14 Set the regeneration frequency refer to timer operation for instruction STEP 15 Set the current time of day on the timer note AM and PM STEP 16 Fill brine tank with salt and add approximately 6 gallons of water for the initial regeneration cycle ...

Page 8: ...ine how many TIMES in a 12 day cycle the softener should regenerate If the adjusted hardness falls between two numbers on the chart always use the higher number never round down Example Water Softener Model FS30 3 people in family Adjusted hardness 29 gpg Result Set softener to regenerate 4 TIMES in 12 day cycle once every 3 days 2 Rotate the skipper wheel until the number 1 is at the red pointer ...

Page 9: ...2 2 3 3 3 4 4 3 1 2 2 3 3 4 4 6 6 6 4 1 2 3 3 4 6 6 6 5 1 2 3 4 6 6 6 2 3 4 6 6 7 2 3 4 6 8 2 3 6 6 9 2 4 6 10 2 4 6 People Adjusted Hardness Grains per Gallon 5 10 15 20 25 30 35 40 45 50 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 3 3 3 1 1 2 2 2 3 3 3 4 4 4 1 1 2 2 3 3 4 4 6 6 5 1 2 2 3 4 4 6 6 6 6 1 2 3 3 4 6 6 6 7 1 2 3 4 6 6 8 1 2 3 4 6 6 9 2 3 4 6 6 10 2 3 4 6 TABLE 1 Model Number FS24 FSL24 TA...

Page 10: ... 8 1 2 3 3 4 6 6 6 9 1 2 3 4 6 6 6 10 1 2 3 4 6 6 People Adjusted Hardness Grains per Gallon 5 10 15 20 25 30 35 40 45 50 55 60 65 70 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 1 1 1 1 2 2 2 2 3 3 3 3 3 4 4 1 1 1 2 2 2 3 3 3 3 4 4 4 6 5 1 1 2 2 2 3 3 3 4 4 6 6 6 6 6 1 1 2 2 3 3 4 4 6 6 6 6 6 7 1 2 2 3 3 4 4 6 6 6 6 8 1 2 2 3 3 4 6 6 6 6 9 1 2 3 3 4 6 6 6 10 1 2 3 3 4 6 6 6 TABLE...

Page 11: ...million Manganese 0 2 ppm parts per million Adjusted Hardness 29 gpg 25 3 x 1 0 5 X 0 2 25 3 1 29 2 Lift the People Dial on the gallon setting wheel 3 Rotate the People Dial until the number of people in the household is aligned with the adjusted water hardness 4 Release the People Dial and ensure that it reengages the gallon wheel How to Manually Initiate a Backwash Cycle 1 Grab the manual regene...

Page 12: ... hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time o...

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Page 14: ...2 4 9 1 3 0 11 4 1 5 5 7 2 4 9 1 3 0 11 4 4 0 15 1 4 0 15 1 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 92 3 48 0 92 3 48 Injector 1 white 1 white 1 white 1 white 1 white 2 blue 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 4 4 4 4 Brine Rinse minutes 46 46 46 46 60 60 60 Rapid Rinse minutes 4 4 4 4 4 4 4 Brine Fill minutes 6 6 6 6 8 12 18 Brine Fill...

Page 15: ...Backwash Rapid Rinse 2 4 9 1 3 11 4 1 5 5 7 2 4 9 1 3 0 11 4 4 0 15 1 4 0 15 1 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 92 3 48 0 92 3 48 Injector 1 white 1 white 1 white 1 white 1 white 2 blue 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 4 4 4 4 Brine Rinse minutes 46 46 46 46 60 60 60 Rapid Rinse minutes 4 4 4 4 4 4 4 Brine Fill minutes 4 4 4 4...

Page 16: ...8 19 138 REGEN FLOW RATES gpm Lpm Backwash Rapid Rinse 1 5 5 7 2 4 9 1 3 5 13 2 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 92 3 48 Injector 1 white 1 white 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 Brine Rinse minutes 46 60 60 Rapid Rinse minutes 4 4 4 Brine Fill minutes 6 8 10 Brine Fill lbs kg of Salt 9 4 1 12 5 5 15 6 8 Total Water Used gallons liters 36 136 51 193 88 333...

Page 17: ...16 This page intentionally left blank ...

Page 18: ... 48 D100S 48 D100S 54 D100S 48 D100S 54 D Resin Qty 1 5 H05P Qty 2 H05P Qty 1 5 H05P Qty 2 H05P Qty 3 H05P Qty 4 H05P Qty 5 H05P E 1 4 X 1 8 Gravel Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 5 QC20 F Brine Tank Assy BT1234ASSY FS BT1234ASSY FS BT1434ASSY FS BT1434ASSY FS BT1434ASSY 2 GRIDEXT FS BT1434ASSY 4 GRIDEXT FS BT1833ASSY G Overflow Fitting BT OVERFLO BT OVERFLO...

Page 19: ...1434ASSY 4 GRIDEXT FS BT1833ASSY G Overflow Fitting BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO H Safety Brine Valve SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV33ASSY I Salt Platform BTSG12 BTSG12 BTSG14 BTSG14 BTSG14 BTSG14 BTSG18 J Bypass2 stainless steel 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 Ref Description Model Numb...

Page 20: ...19 FS Time Clock Control Valve Breakdown ...

Page 21: ...5 BLFC with J Tube 20 13030 Distributor Retainer 1 14105 Bypass Valve Seal Single Lever Not Shown 40027 J tube for 2510 valve Old Style 2 13305 Coupling O Ring 019 22 13911 Main Drive Gear 3 19228 01 Coupling Adapter S ASSY 23 18743 1 Timer Motor 120v 60Hz 2510 5600 Valve 4 10692 Injector cover screw 2510 valve 24 15320 Micro Switch Homing 5 11893 Injector Cover 25 10896 Micro Switch Step 6 10229 ...

Page 22: ...21 FSM Metered Control Valve Breakdown ...

Page 23: ... 121 1 14105 Bypass Valve Seal Single Lever 20 13030 Distributor Retainer 2 13305 Coupling O Ring 019 Not Shown 40027 J tube for 2510 valve Old Style 3 14613 Flow Straightener 22 13911 Main Drive Gear 4 10692 Injector cover screw 2510 valve 23 18743 1 Timer Motor 120v 60Hz 2510 5600 Valve 5 11893 Injector Cover 24 15320 Micro Switch Homing 6 10229 Injector Cover Gasket 25 10896 Micro Switch Step 7...

Page 24: ...em 7 4 Loss of water pressure A Softener too small for application A Check application requirements and resize water softener as required B Foreign material buildup in plumbing system or water softener B Clean or replace plumbing as necessary additional treatment equipment may be required 5 Loss of resin through drain line A Air in water system A1 Check for low water table conditions in well A2 Ch...

Page 25: ...then rinse cycle 9 Water leaks to drain continuously A Foreign material in control valve A Remove and inspect piston and seal kit Replace as necessary B Drive motor stopped during regeneration cycle B Check for obstruction in piston and seals Replace drive motor Inspect condition of power head gears C Control valve continuously cycling C See Problem 10 D Internal valve seal leak D Replace seals an...

Page 26: ...ld a defect or malfunction occur contact the dealer that you purchased the product from If you are unable to contact the dealer contact First Sales LLC 260 693 1972 We will require a full description of the problem model number date of purchase and selling dealer s business name and address We assume no warranty liability in connection with this water conditioner other than specified herein This w...

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