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NXM2G DESCRIPTION

The NXM2G system is a microprocessor based boiler load optimization control system
designed to provide optimum thermal efficiency of Low Temperature Hot Water (LTHW) 
boilers.

Control theory

The NXM2G measures the supply (flow) and return temperatures via digital sensors (supplied) and
monitors the “call for heat” via the Opto-isolators from the limit string wiring connections.

On first firing, the boiler will reach the normal cut out set point and turn off,

On the next burner cycle, the NXM2G will check:

i) 

for the “call for heat ”

ii) 

if the boiler flow and return temperatures are within the designed temperature 
differential settings (parameter), and

iii) 

if the boiler is required to fire, based on control algorithms.

When this occurs, the NXM2G will hold off the boiler firing (save mode) based on temperature and
time, which are both adaptive. The NXM2G will also inhibit the burner from firing on stage 2, if the
boiler load demand is low, thus ensuring the best efficiency for the current system demand.

NXM2G interface wiring

The NXM2G has 2 normally closed relays which are failsafe. These relays are wired in series to the
1st and 2nd stage operating control circuits. The relays operate according to whether the boiler is in
save mode or low fire save mode. The NXM2G has a series of LEDs that give the following indica-
tions:

Power

230 VAC applied

Thermostat on

Call for heat / 1st Stage thermostat closed

Blinking: "Save" mode

Steady:   Boiler allowed to fire

WARNING: 

• 

The installer must be suitably qualified and trained to install NXM2G. 

• 

Follow the boiler manufacturer’s instructions. 

NXM2G-2

Installation and

Operating Manual

NXM2G-1002

JULY 27, 2015

This manual must be affixed on or adjacent to the boiler or kept with boiler operating manual or other information.

(-2 CE version shown)

Summary of Contents for NXM2G-2

Page 1: ...de based on temperature and time which are both adaptive The NXM2G will also inhibit the burner from firing on stage 2 if the boiler load demand is low thus ensuring the best efficiency for the curren...

Page 2: ...is not compromised Moreover the boiler set point is always maintained Should the NXM2G unit fail or lose electrical supply the boiler control system wir ing remains as normal and the boiler will opera...

Page 3: ...d devices NXM2G SPECIFICATIONS The right to make changes in specification or design at any time without prior notice is hereby reserved NXM2G System Model NXM2G 2 Supply Voltage 230V AC 60Hz Rated Cur...

Page 4: ...r LTHW boilers fired with on off forced draft burners two stage high low burners modulating burners Atmospheric boilers fired with two stage burners modulating burners Wiring Diagrams FIGURE 3 Typical...

Page 5: ...5 FIGURE 4 Typical Wiring for single stage forced draft burner FIGURE 5 Typical Wiring for 2 stage High Low force draft boiler 7 0 A max 3 7 0 A max 3 4 5...

Page 6: ...n When choosing a place to locate the NXM2G ensure that 1 The position of the NXM2G does not obstruct the boiler access panels used for maintenance 2 The NXM2G LEDs can be viewed without restriction C...

Page 7: ...onnections between the boiler and the NXM2G Remove the plug connectors from the wiring compartment As in Figure 1 using the cable anchor provided use cable ties to secure cables in the wiring compartm...

Page 8: ...onnections this should be as close to the boiler as possible This may require the pipe work insulation to be removed Using appropriate banding clamp secure the sensors to the pipe Please note Do not o...

Page 9: ...will allow the burner boiler to start without interruption i e not in save mode when the NXM2G is powered for the first time see Figure 6 5 Operate the boiler thermostat boiler firing to stop the boil...

Page 10: ...10 NXM2G IN OPERATION FIGURE 6 NXM2G Operation Status LED s...

Page 11: ...ring during first firing follow flowchart in Figure 7 2 3 Boiler Burner fires during first firing only and will not re fire thereafter follow flowchart in Figure 7 3 4 Boiler Burner fires in normal wa...

Page 12: ...12 FIGURE 7 2 NXM2G Power supply correct red LED on however boiler will not fire during First Firing FIGURE 7 3 Boiler Burner fires during First firing only and will not re fire thereafter...

Page 13: ...Boiler Burner fires in normal way without NXM2G operating in Save mode after first firing FIGURE 7 5 NXM2G Operates Boiler Burner but Thermostat on and Boiler firing LED s remain on when the boiler i...

Page 14: ...any product or part thereof except lamps elec tronic tubes and photocells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on t...

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