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9

NXM2G COMMISSIONING AND FUNCTIONAL TESTS

Before commissioning the NXM2G check the following:

1.

The NXM2G has been correctly positioned and is securely mounted to the mounting surface

2.

The connectors in the NXM2G have been correctly wired to boiler/burner.

3.

The electrical supply voltage and phase are powering the NXM2G correctly.

Commissioning the NXM2G on the boiler can now begin by following the steps below:

1.

Power up the boiler and burner.

2.

Observe LED status. (

Refer to Figure 6 on following page

)

3.

Note:

 during “power up” all LEDs will be illuminated for a short time.

4.

Confirm operation for 

Thermostat on

 and 

Boiler firing

 LEDs and check for “

Boiler firing

mode

”. This will allow the burner/boiler to start without interruption (i.e. not in save mode) when

the NXM2G is powered for the first time. (see 

Figure 6

 ).

5.

Operate the boiler thermostat (boiler firing) to stop the boiler/burner firing. Then reset the ther-
mostat to “call for heat” and check that the NXM2G initiates the “save mode” with the Thermo-
stat On LED flashing.

6.

Operate boiler thermostat (

stage 2 firing

) if applicable and check second stage “first firing” mode

(see 

Figure 6

 )

7.

Operate boiler thermostat (

stage 2 firing

) to reduce boiler firing to 1st 

boiler firing

. Then reset

the thermostat to “call for heat” and check that the NXM2G initiates the “save mode” 

Stage 2 fir-

ing

 LED now flashing.

8.

Isolate the boiler/burner and repeat the above procedures.

9.

In the event that the NXM2G does not operate as in 

Figure 6

, isolate boiler/burner and check all

wiring connections, and repeat steps 1 to 7.

Summary of Contents for NXM2G-2

Page 1: ...de based on temperature and time which are both adaptive The NXM2G will also inhibit the burner from firing on stage 2 if the boiler load demand is low thus ensuring the best efficiency for the curren...

Page 2: ...is not compromised Moreover the boiler set point is always maintained Should the NXM2G unit fail or lose electrical supply the boiler control system wir ing remains as normal and the boiler will opera...

Page 3: ...d devices NXM2G SPECIFICATIONS The right to make changes in specification or design at any time without prior notice is hereby reserved NXM2G System Model NXM2G 2 Supply Voltage 230V AC 60Hz Rated Cur...

Page 4: ...r LTHW boilers fired with on off forced draft burners two stage high low burners modulating burners Atmospheric boilers fired with two stage burners modulating burners Wiring Diagrams FIGURE 3 Typical...

Page 5: ...5 FIGURE 4 Typical Wiring for single stage forced draft burner FIGURE 5 Typical Wiring for 2 stage High Low force draft boiler 7 0 A max 3 7 0 A max 3 4 5...

Page 6: ...n When choosing a place to locate the NXM2G ensure that 1 The position of the NXM2G does not obstruct the boiler access panels used for maintenance 2 The NXM2G LEDs can be viewed without restriction C...

Page 7: ...onnections between the boiler and the NXM2G Remove the plug connectors from the wiring compartment As in Figure 1 using the cable anchor provided use cable ties to secure cables in the wiring compartm...

Page 8: ...onnections this should be as close to the boiler as possible This may require the pipe work insulation to be removed Using appropriate banding clamp secure the sensors to the pipe Please note Do not o...

Page 9: ...will allow the burner boiler to start without interruption i e not in save mode when the NXM2G is powered for the first time see Figure 6 5 Operate the boiler thermostat boiler firing to stop the boil...

Page 10: ...10 NXM2G IN OPERATION FIGURE 6 NXM2G Operation Status LED s...

Page 11: ...ring during first firing follow flowchart in Figure 7 2 3 Boiler Burner fires during first firing only and will not re fire thereafter follow flowchart in Figure 7 3 4 Boiler Burner fires in normal wa...

Page 12: ...12 FIGURE 7 2 NXM2G Power supply correct red LED on however boiler will not fire during First Firing FIGURE 7 3 Boiler Burner fires during First firing only and will not re fire thereafter...

Page 13: ...Boiler Burner fires in normal way without NXM2G operating in Save mode after first firing FIGURE 7 5 NXM2G Operates Boiler Burner but Thermostat on and Boiler firing LED s remain on when the boiler i...

Page 14: ...any product or part thereof except lamps elec tronic tubes and photocells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on t...

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