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With current ED510’s (Engineering code 3 or higher), the LED display backlight remains ON at all
times. With earlier ED510 versions, the backlight will be lit when the L1-13 (operating control) cir-
cuit is closed, and OFF when the L1-13 circuit is open. With the earlier displays, depressing any key
will light the display for three (3) minutes.

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When a safety shutdown occurs, the control will display a message indicating LOCKOUT and the
reason for the lockout. The alarm circuit (Terminal “A”) will be energized. The non-volatile memory
will remember the status of the control even if a power failure occurs. By depressing the reset button
on the display, the control can be reset. The button must be held down for one second and then
released. Very little force is required to do this. Do not press hard.

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1.

If the running interlock circuit does not close, the control will lockout and the blower motor will
be de-energized. If the interlock circuit opens during a start-up or firing period, all fuel valves
will be de-energized and the control will lockout.

2.

If the proven high fire circuit (D-8) has not closed after a ten (10) minute “Hold” period at the
start of prepurge, the control will lockout.

3.

If the low fire start circuit (M-D) has not closed after a ten (10) minute “Hold” period at the end
of prepurge, the control will lockout.

4.

If dipswitch 6 is in the “Up” position (3-P prove open to start-enabled), and the 3-P circuit is
closed at the start of the operating cycle, the control will hold for one (1) minute waiting for the

3-P circuit to open. If, after one (1) minute, the 3-P circuit does not open, the control will lock-
out.

5.

If dipswitch 6 is in the “Up” position (D-8 prove open to start enabled), and the D-8 circuit is
closed at the start of the purge period, the control will hold for ten (10) seconds waiting for the
D-8 circuit to open. If, after ten (10) seconds, the D-8 circuit does not open, the control will

lockout.

6.

If dipswitch 6 is in the “Up” position (M-D prove open to start enabled), and the M-D circuit is

closed at the end of high-fire purge period, the control will hold for ten (10) seconds waiting for
the M-D circuit to open. If, after ten (10) seconds, the M-D circuit does not open, the control
will lockout.

7.

If pilot flame is not detected during the 10 second trial for ignition period, the pilot valve and
ignition transformer will be de-energized and the control will lockout on safety.

8.

If main flame is not detected at the end of the main flame trial for ignition period, all fuel valves
will be de-energized and the control will lockout on safety.

9.

If the main flame fails during a firing cycle, all fuel valves will be de-energized within 4 sec-
onds after loss of flame signal, (2 seconds with programmers EP165, EP166) and the control

will lockout on safety.

10.

The EP165 and EP166 programmers will lockout on a power interruption.

11.

If flame is detected when the operating control (L1-13) is open, the control will wait sixty (60)
seconds and then lockout if flame is still present. If the operating control closes and flame is

detected during purge, the blower motor (term M) remains energized and the purge sequence is
put on hold. If the flame signal goes away within sixty (60) seconds, the control will proceed
with a normal start-up. If flame signal is still present after sixty (60) seconds, the control will

lockout.

NOTE:

 Manual Reset is required following any safety shutdown.

NOTE:

 Depressing and releasing the reset button during a cycle will cause the control to shut the

burner down and recycle.

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Refer to bulletins ED-5101 or E-1101 for a complete list of all ED510 display messages. 

Summary of Contents for EP160

Page 1: ...ate a safety lockout if any of these circuits are open at the improper point in the control cycle The programmer module will de energize all fuel valve circuits within four 4 seconds max fol lowing a...

Page 2: ...de is located on the back side of the board in the lower right hand corner The EP163 programmer requires the ED510 display for initial configuration programming 4463 07 Underwriters Laboratories Inc M...

Page 3: ...VQ 7IG 7IG 7IG 8IVQ 7IG 7IG 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4 4 4 7IG 8IVQ 7IG h 7IG 8IVQ 7IG 7IG 4YVKI XMQMRKW EVI EHNYWXEFPI 7II q MTW MXGLIW h 4YVKI 8MQMRK r 68...

Page 4: ...32 0 7 037 1 6 2 4 6 3 0 3 18 7 48 7 18 7 496 7 1 8 6 1 2 0 7 4378 496 7 03 983 03 13 90 836 13836 6 9 8 7 037 47 8 7 88 2 7 00 7 88 2 7 6 2 8 EGXSV HIJEYPX ZEPYIW EVI WLS R 496 48 18 ERH 4SWX 4YVKI X...

Page 5: ...2 0 32 0 7 037 1 6 2 4 6 3 0 3 18 7 48 7 496 7 1 8 6 1 2 0 7 4378 496 7 7 037 1 2 7 03 983 03 13 90 836 13836 6 9 8 48 7 47 8 7 88 2 7 00 7 88 2 7 6 2 8 EGXSV HIJEYPX ZEPYIW EVI WLS R 496 48 18 ERH 4S...

Page 6: ...ing the dipswitches for a particular application should be made by a competent professional such as a Boiler Burner technician licensed by a state or other govern ment agency engineering personnel of...

Page 7: ...en open at the start of purge before the Flame Monitor will drive the firing rate motor to the high fire position at which time the switch must then be proven closed If the D 8 inter lock circuit is c...

Page 8: ...low switch to close and if not closed will go into lockout The EP programmers utilize the open damper switch interlock D 8 to determine the wait time for the air flow switch to close If at the start o...

Page 9: ...40 seconds Prove the operation of the 3 P Running Interlock Circuit Prove the operation of the High Fire Purge Interlock D 8 Prove the operation of the Low Fire Start Interlock M D Selectable timings...

Page 10: ...oth terminal 5 and 6 The control will begin MTFI as soon as flame is detected following 2 second check at the start of PTFI For example 3 seconds into PTFI flame signal detected terminal 7 is energize...

Page 11: ...e programmable functions Press the SCRL key until the PROGRAM SETUP sub menu is displayed 4 Press the MODE key to enter the PROGRAM SETUP sub menu The SCRL key will advance through the selections in t...

Page 12: ...ctions are 00 through 15 Default selection is 00 ACCEPT SETTINGS N Available selections are Yes Y and No N No is the default selection If selected Y the system will accept the current settings overrid...

Page 13: ...the burner linkages pilot assembly etc Refer to Bulletin E 1101 for a complete description of the Check Run Switch SQQYRMGEXMSR RXIVJEGI ERH R8SYGL MVIPIWW 1SRMXSVMRK 7 WXIQ Programmer modules include...

Page 14: ...6 13 97 31192 8 327 The protocol to be used is Modbus RTU This is implemented by the master PC PLC etc issuing a poll to the slave Flame Monitor and the slave responding with the appropriate message A...

Page 15: ...RIW 8MQIV 8 TI 8 1 6 8MQI PEQI HHVIWW 0 1 PEQI 7MKREP 03 78 8 YVVIRX PSKMG QSHYPI 496 48 983 WII 8EFPI 24987 RTYX PMQMXW WXEXI 3984987 3YXTYX VIPE W WXEXI 7 71 27 7 WXIQ SR QMRYXIW 261 27 YVRIV SR QMR...

Page 16: ...in purge a flame signal or meaningless Only the lower nibble of GSTAT has any value If this value is 0 then the TIMER value has no meaning The value in TIMER is a background minute timer in the Flame...

Page 17: ...flame ceases or lockout occurs MPREPURGE1 is the period of time prior to PURGE where the control checks the status of the air flow interlocks or the high fire proving switch D 8 If either switch is fo...

Page 18: ...7 34 2 07 0 1 03 398 0 1 7 2 0 48 0 1 8 1 PS 0 1 8 983 0 1 7 2 0 48 03 6 7 2 0 983 0 1 7 2 0 18 0 1 0 983 4 280 34 2 30 496 9 0 0 78 8 2 4 27 32 13 90 1 77 7 4 6 03 34 2 4 8 6 4 03 8 6 4 7 46 7796 4 0...

Page 19: ...lf test diagnostics for 15 seconds 7XEVX 9T 2SVQEP GPI 4 4VSKVEQQIV Note For direct spark ignited oil burners substitute the words Main Oil Valve for Pilot Valve 1 Constant 120 VAC should be wired to...

Page 20: ...ed after ten seconds the control will de energize Terminals 5 and 6 and lockout When flame is detected during this 10 second period the ED510 will display PTFI 20 FLAME SIGNAL 9 With flame proven at t...

Page 21: ...nd the D 8 circuit is closed at the start of the purge period the control will hold for ten 10 seconds waiting for the D 8 circuit to open If after ten 10 seconds the D 8 circuit does not open the con...

Page 22: ...GYMX 4PYK R PEQI QTPMJMIV PEQI 6SH 3RP 6 6 2 7 8 61 2 07 14368 28 SSH EVXL VSYRH MW WWIRXMEP MWGSRRIGX 1IERW RH 3ZIVPSEH 4VSXIGXMSR 308 2 2SXI LIR PEQI 6SH SV TLSXSGIPP MW YWIH YQTIV 7 8S XLI KVIIR KV...

Page 23: ...23 MVMRK 0 1 132 836 XS E Q MVMRK 6EXI EQTIV 1SXSV 10 X 12 11 31 03 983 F 0 1 132 836 8 61 2 07 Q 13836 Q 3286300 6...

Page 24: ...ells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARR...

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