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8

FLAME MUST COMPLETELY COVER SIGHT OPENING

6.

The preferred method for mounting surface mounted scanners requires the use of a swivel
mount, P/N 60-1664-3 (NPT), shown in Figure 5. Center the swivel mount over the two inch
hole in the burner plate and secure using three hexed cap screws (not provided). Install the sight
pipe on the swivel mount. If a swivel is not used, insert the end of the sight pipe into the hole,
align the hole to the desired viewing angle and tack weld (welding must be adequate to tempo-
rarily support the weight of the installed scanner). The sight pipe should be arranged to slant
downward so that dirt and dust will not collect inside.

CAUTION: Use no more than one foot of one inch diameter sight pipe. Increase the sight
pipe diameter one inch for every additional foot of sight pipe length used to avoid restricting
the scanner’s field of view.

7.

When a satisfactory sighting has been confirmed by operational testing, secure the swivel
mount’s ball position in place by tightening the three hex head cap screws located on the swivel
mount ring.

8.

For ease of use, the scanner should be installed on the sight pipe so the LED display can easily
be read.

Note: Operation of the LED display is independent of position.

9.

The scanner lens must be kept free of contaminants (oil, ash, soot, dirt) and the scanner housing
temperature must not exceed its maximum rating of 150° F (65° C). Excessive temperatures will
shorten scanner life. Both requirements will be satisfied by a continuous injection of purge air at
either the 3/8" housing inlet or the 1" “Y” connection ahead of the swivel mount as shown in 
Figure 5.

The scanner mounting may be made with provision for purge air through only the 3/8" opening or for
purge air through either the 3/8" opening or the 1" “Y” connection. In the latter arrangements, normally
only one of the two connections is provided with purge air and the other connection is plugged. When a
sealing coupling is used, the 1" “Y” connection is used for the purge air and the 3/8" opening is plugged.

It is good practice to use the sealing coupling (P/N 60-1199-x with NPT threads) on all installations to
insure against unwanted furnace pressures from damaging the scanner lens.

Under normal conditions, with clean burning fuels and moderate ambient temperature conditions, purge
air flow of approximately 4 SCFM (113 l/min) is generally adequate. Up to 15 SCFM 
(425 l/min) may be required for fuels that produce high levels of ash or soot, or for hot environments to
maintain the scanner’s internal temperature within specification. 

BUT THIS

NOT THIS

NOT THIS

CAUTION: To ensure safe and reliable detection it is the responsibility of the commis-
sioning engineer to carry out flame failure testing after programming the scanner.

Ensure that the scanner correctly detects the target flame (Flame On condition) and rec-
ognizes the target flame off (Flame Off condition).

Summary of Contents for 85IRF series

Page 1: ...K3 Flame Scanners are derivatives of the standard Phoenix product but utilizing an advanced optical filter This filter adjusts the optical sensitivity of the detection cell to pick up wavelengths of l...

Page 2: ...UNTING FLANGE P N 35 318 1 2 ORDERED SEPARATELY DIMENSIONS IN INCHES MM PURGE AIR CONNECTION 3 8 18 NPT OR 3 8 19 BSP PL 1 11 1 2 NPT OR 1 11 BSP PL SIGHT PIPE CONNECTION 1 46 36 97 1 84 46 79 HOUSING...

Page 3: ...X X 85IRF1 2QD X X X X X X X X X X X 85UVF1 2QD X X X X X X X X X X X 85UVF1 1QDK3 X X X X X X X X X X 85UVF1 2QDK3 X X X X X X X X X X X CERTIFICATION IN HAND Table 2 PART NUMBER DESCRIPTION NOTES 35...

Page 4: ...NUMBER DESCRIPTION LENGTH METERS FEET 59 546 3 8 Conductor 3 meter cable assembly with 8 pin female connector 3 meters 9 feet 10 inches 59 546 6 8 Conductor 6 meter cable assembly with 8 pin female c...

Page 5: ...and or use with dirty dusty fuels may require up to 15 SCFM 425 l min Pressure Adequate to overcome furnace or windbox pressure ELECTRICAL Input Power 24 Vdc nominal 20 15 supply current 200 mA Elect...

Page 6: ...me reliably thus prohibiting the delivery of fuel to the burner Note Ensure the correct FFRT Flame Failure Response TIme is selected prior to commissioning INSTALLATION PROCEDURE 1 The best results ar...

Page 7: ...and close to the periphery of the throat where the ultraviolet radiation is at a maximum See Figures 3 and 4 Having determined an appropriate location for the sight tube cut a clearance hole for a 2...

Page 8: ...ure must not exceed its maximum rating of 150 F 65 C Excessive temperatures will shorten scanner life Both requirements will be satisfied by a continuous injection of purge air at either the 3 8 housi...

Page 9: ...FOR SPECIAL APPLICATIONS HIGH PRESSURE 35 127 HEAT INSULATING NIPPLE 35 127 HEAT INSULATING NIPPLE 60 1199 1 NPT SEALING COUPLING WITH QUARTZ WINDOW REQUIRED WHEN SCANNER LENS IS EXPOSED TO EXCESSIVE...

Page 10: ...ot the Red wire CAUTION The Phoenix flame scanner requires 24 Vdc power for operation Connection to a 24 Vac or 120 Vac power source will damage the scanner Refer to wiring diagrams External 2 0 Amp f...

Page 11: ...4 SCANNER CABLE COLOR CODE NEW 59 546 CABLE COLOR CODE Connector Pin No FUNCTION OLD 59 497 CABLE COLOR CODE For reference only 2 Black 24 vdc Input Black Red 6 Blue 24 vdc Input White Blue 8 Yellow...

Page 12: ...RNAL FACTORY WIRE COLOR TB1 1 24 Volt WHITE TB1 2 24 Volt BLACK TB1 3 4 20 mA VIOLET TB1 4 4 20 mA GREY TB2 1 FAULT RELAY PINK TB2 2 FAULT RELAY RED TB2 3 FLAME RELAY WHITE RED TB2 4 FLAME RELAY WHITE...

Page 13: ...optional Background Flame TARGET FLAME SELECT The Target Select button is used to begin the learn or store process for the target flame This will auto matically set all the necessary switching thresho...

Page 14: ...or 4th Once you have selected the correct value Press both the Target Flame Select and Background Flame Select buttons simultaneously to store The stored value can be displayed and checked at any tim...

Page 15: ...ns and adjusts it up to the correct level The Flame Strength should BRIEFLY GO BELOW 6 LEDs If the LEDs stay at 7 or above add orifices to minimize the signal see page 28 If the signal strength does n...

Page 16: ...Detection Thresholds Learning Target Flame Only Step 3 Learn Store the Background Flame optional see note above Note Use Step 1 instructions on page 14 to enter the pass code before Step 3 can be carr...

Page 17: ...test the flame relay s plus a power cycle to test the fault relay see Table 5 This test will detect 25 of possible DU failures of the device Table 5 Proof Testing Step Action 1 Bypass the safety func...

Page 18: ...epress and release UP or DOWN button while holding Target Flame Select button All Active FLASH ON RF is energized if Target Flame Select button is held FLASH OFF Learn Target Flame completed All Activ...

Page 19: ...rnal error SINGLE SOURCE Single flicker frequency source has been detected This is identified as not a genuine flame OVER RANGE UV IR emissions had too much energy to learn flame condition Use orifice...

Page 20: ...6 F 80 C NEG 5 FAULT Internal voltage levels have exceeded allowed tolerances Verify supply voltage is within pub lished limits Possible fault with inter nal power supply PLUS 5 FAULT Internal voltage...

Page 21: ...ASS CODE ACCEPTED Step 2 Commit the Default File Profile to EEPROM To save the Default Profile to the scanner s permanent memory and exit this mode Press and hold the Background Flame Select button fo...

Page 22: ...th the Target Flame Select and Background Flame Select buttons simultaneously Use the UP or DOWN buttons to select LED number 2 passcode Press both the Target Flame Select and Background Flame Select...

Page 23: ...een the lit LED and the scanner parameters When the Target Flame Select button is released the display will change and show a series of LEDs that corresponds to the value of the parameter selected To...

Page 24: ...age and Binary Value Tables LED Parameter LEDs Display As Value Calculation Interpretation 8 Single Source Detected ON or OFF ON Single Source Detected OFF No Single Source 7 Peak Frequency Binary Val...

Page 25: ...onding binary value Peak Frequency Binary Value and add them together 3 Multiply this sum times 2 5Hz for the Peak Frequency Determining Single Source Single Source Detected determination is simple If...

Page 26: ...FF event 25 5 to 80 5 5 10 Power Spectrum Density The Power Spectrum Density setting is a percentage of the learned flame s power spectrum density The percentage is used to calculate the threshold of...

Page 27: ...desired continue to the next parameter using the UP or DOWN buttons and program the parameter as previously discussed Step 4 Saving or Discarding Parameter Settings To SAVE the modified parameters to...

Page 28: ...y Heat Insulating Nipple The heat insulating nipple P N 35 127 3 BSP or 35 127 1 NPT prevents heat transfer from the hot sight pipe to the scanner head Sealing Coupling with Quartz Window The sealing...

Page 29: ...12C 53 121 4 Orifice 093 Diameter 12D 53 121 5 Orifice 109 Diameter 12E 53 121 6 Orifice 125 Diameter 12F 53 121 7 Orifice 187 Diameter 12G 53 121 8 Orifice 250 Diameter 12H 53 121 9 Orifice 375 Diame...

Page 30: ...efective in material or workmanship or which otherwise fails to conform to the descrip tion of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MA...

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