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6

INSTALLATION

CAUTION: Due to the micro-processor based design of the 45FS1/45UVFS1 scanner, the
heat insulating nipple (P/N 35-127-1 or 35-127-3) must be used to insulate the scanner from
ground and to reduce conducted energy and noise. Failure to do so could result in erratic
operation of the scanner.

The 45FS1/45UVFS1 flame signature scanners determine the presence or absence of flame by moni-
toring the frequency spectrum of the AC signal of the flame to determine the type of flame being
sensed. The scanner should initially be mounted so that the primary combustion zone is within the
scanner’s line of sight.

WARNING: An acceptable scanner location must ensure the following:

1.

Reliable main flame and/or ignitor flame detection at all air flow and furnace loads 
(ranges of fuel firing).

2.

Rejection of the ignitor flame if too short or in the wrong position to ignite the main
flame reliably, thus prohibiting the delivery of fuel to the burner.

The location and sighting instructions listed above and in the following section are rough guidelines
for the location of the scanner. The 45FS1/45UVFS1 scanner also provides feed- back via its LED
display to assist in the adjustment and proper alignment of the flame scanner. Refer to the setpoint
“AIM” under Setpoints Menu.

INSTALLATION PROCEDURE

WARNING: Protective filtered lenses should be worn when viewing flame. Infrared and
ultraviolet energy from the flame can be damaging to the eyes.

1.

The best results are obtained when the scanner is aimed so that the scanner’s line of sight inter-
sects the burner center at a slight angle (e.g. 5 degrees) and sees a maximum of the primary com-
bustion zone, as shown in Figure 4. If only one scanner is used per burner, the line of sight should
also intersect the igniting flame.

2.

For installations where separate scanners are used to monitor main and ignitor flames, the main
flame scanner should be sighted so it does not detect the ignitor flame.

3.

The scanner should have an unrestricted view of flame as far as possible. Physical obstructions
such as air register blades, interfering vanes, or other hardware should be cut away or notched so
they do not fall within the scanner’s line of sight as shown in Figures 4 and 6.

Note: Always check with the burner manufacturer before you trim the register blades.

FIGURE 4.

SINGLE BURNER SCANNER SIGHTING

4.

Consideration must be given to burner secondary air rotation (some burners have clockwise air
rotation and others have counterclockwise). If combustion air enters the furnace with a rotational
movement of sufficient velocity to deflect the ignitor flame in the direction of rotation, position
the scanner 10 to 30 degrees downstream of the ignitor as shown in Figure 5 and close to the
periphery of the burner throat (See Figure 4).

PRIMARY

COMBUSTION

ZONE

AIR REGISTER

BLADES

SCANNER

LINE OF

SIGHT

BURNER

THROAT

FLAME

ENVELOPE

BURNER

CENTER LINE

BASE

Summary of Contents for 45FS1

Page 1: ...output is analogous to the strength of the flame signal allowing the scanner to be compatible with the 25SU3 and 25SU5 style flame amplifiers The main difference between the 45FS1 and 45UVFS1 scanner...

Page 2: ...e out condition the flame signature of the background radiation e g opposed flame tips should be unique enough to provide proper discrimination See Learn Flame On Off Setpoints Menu and Discrimination...

Page 3: ...ng point to select the appropriate scanner for various flame scanning applications based on burner type and fuel s being burned The rating of the application chart High Medium Low compares the 45FS1 a...

Page 4: ...FINISH 1 57 40 17 1 4 8 25 210 FIREYE FLAME SCANNER 16 3 16 412 79 3 64 1 2 439 88 7 3 4 196 85 1 NPT NIPPLE 1 1 4 PLUG 1 1 4 NPT CONDUIT ENTRY P N 45FS1 1000EX Includes Model 45FS1 1000 Scanner P N 4...

Page 5: ...r Connection Quick disconnect The male connector is assembled with the scanner housing The female cable connector is ordered separately P N 129 127 6 Keypad Display Eight 8 character alphanumeric LED...

Page 6: ...n when viewing flame Infrared and ultraviolet energy from the flame can be damaging to the eyes 1 The best results are obtained when the scanner is aimed so that the scanner s line of sight inter sect...

Page 7: ...ne inch for every additional foot of sight pipe length used to avoid restricting the scanner s field of view Note The 45FS1 45UVFS1 scanner provides feedback via its LED display to assist in the adjus...

Page 8: ...It is good practice to use the sealing coupling P N 60 1199 1 with NPT threads on all installations to insure against unwanted boiler pressures from damaging the scanner lens Under normal conditions...

Page 9: ...tem B is used whenever a coupling or a seal is required for scanner piping The quartz window blocks furnace pressure heat gasses and soot from coming in contact with the scanner and contaminating the...

Page 10: ...d for remote communications The 59 471 cable is made up of four 4 18 AWG conductors and four 4 22 AWG conductors Two of the 22 AWG wires are a twisted pair for remote communications All eight wires ar...

Page 11: ...amplifier for 24 VDC Power Shutter Common Flame Signal Remote File Select 1 2 and multi drop the 2 conductor Belden cable 22 AWG 8761 between scanners The terminal strip uses push type cage clamp conn...

Page 12: ...is clockwise with respect to the white wire For ease of assembly this end should be connected to the scanner quick disconnect Refer to bulletin CU 56 for operation of the FS700W software and wiring t...

Page 13: ...drain wire 18 Thread either the Option 1 or Option 2 fittings and tighten firmly to properly compress the rub ber seal This also compresses the first washer against the drain wire electrically connect...

Page 14: ...OTE 3 REMOVE INNER RING S FROM RUBBER SEAL FOR PROPER FIT ONTO CABLE NOTE 4 WRAP DRAIN WIRE 1 TURN CLOCKWISE AROUND CABLE JACKET PG16 TO 1 2 FLEXIBLE CONDUIT ADAPTER ALTERNATE BUSHING FOR STRAIN RELIE...

Page 15: ...4 attaching the scanner to the inner carrier assem bly and connect drain wire to scanner quick disconnect 45FS1 45UVFS1 or fiber optic version with wir ing harness or junction box and scanner cable 5...

Page 16: ...g to the IBM compatible PC Using Fireye Wiring Harness P N 61 6671 3 10 15 20 30 To provide an easy method to wire the 45FS1 45UVFS1 scanners in a Multi drop wiring configu ration for remote communica...

Page 17: ...to Scanner RS485 COMMUNICATIONS BELDEN 8761 Twisted shielded pair To Control Room 59 470 Flex Conduit to Scanner Flex Conduit to Scanner 1 2 3 5 7 4 6 1 2 3 5 7 4 6 RS485 communi cation For each indi...

Page 18: ...TOGETHER 2 TAPE SHIELD AT 1 CONNECT SHIELDS TOGETHER 2 CONNECT SHIELD TO GROUND AT ORIGIN EC485 OR PC CONNECT SCANNER SHIELDS TOGETHER AND GROUND AT AMPLIFIER LAST JUNCTION BOX COM B CLEAR 59 471 CABL...

Page 19: ...FM3 C 14A 2 1 3 SHUTTER 24VDC COMMON 1B 60 1706 FM3 C 14A SIGNAL 1A 14B SIGNAL 1B 60 1706 FM3 C 14A WIRING TERMINALS 1 L or P 14 COMMON SHUTTER POWER C 14B or 14D 1A LB 2 1 3 FEMALE QUICK DISCONNECT F...

Page 20: ...en conductor as was the case on the obsolete cable 59 221 1 60 2206 1 20 C 14 26 20 C 14 1 SIGNAL 26 20 C 14 WIRING TERMINALS 1 L or P 14 COMMON SHUTTER POWER C 1 LB 2 1 3 FEMALE QUICK DISCONNECT FOR...

Page 21: ...elected in the following manner RFS2 Yellow RFS1 Blue FILE Open Open A Open Closed B Closed Open C Closed Closed F D6 25SU3 2100 D8 D4 or D12 or D30 D2 GREEN RED BLACK WHITE BLUE YELLOW 2 1 3 SHUTTER...

Page 22: ...ser to modify the various setpoints and operating parameters The Pro gram Enable button must initially be pressed before the Change Key will operate Program Enable Button The Program Enable button is...

Page 23: ...BLE VALUES EDIT YES Edit a File YES NO EDIT A Select a file to edit A B C F COMM 0 Communication Address 0 127 FFRT 3 Flame failure response time 1 6 seconds BFRT 3 Background failure response time 2...

Page 24: ...ing the mon itored burner against Four 4 files are available for selection A B C or F F represents the factory default values When the reference profile is selected via the remote file selection switc...

Page 25: ...he better the discrimination Note Since this setpoint depends on both the Flame On and Flame Off profiles an incorrect value for this setpoint will be displayed until both the Learn Flame On and Learn...

Page 26: ...GAIN CAL LEARNING FLAME ON P P P P P EDIT N COMM 0 LEARNING FLAME OFF ABORT P YES NO ADVANCE KEY REQUIRED TO SCROLL THROUGH NOTE 1 NOTE 2 NOTE 2 NOTE 3 NOTES 1 DEPRESS CHANGE KEY TO SELECT YES 2 DEPRE...

Page 27: ...g For example if the FFRT timing on 25SU3 5011 is set at 1 second and the FFRT of 45FS1 45UVFS1 is set at 3 seconds then the total FFRT timing is 4 seconds MNEMONIC CODE DESCRIPTION ALLOWABLE VALUES E...

Page 28: ...r 3 Gun Typically refers to an oil gun burner 4 Lownox Refers to boilers utilizing a lownox type of burner 5 Cane Typically refers to a cane style burner 6 Ring Typically refers to a ring style burner...

Page 29: ...ove flame detection Note Signature profile must be saved to a file A B or C before use Learn a New Flame Off Signature L OFF NEW Learns a new Flame Off signature profile See Programming Primer Publica...

Page 30: ...e above setpoints you need to LEARN FLAME ON NEW and LEARN FLAME OFF NEW again For example if you originally LEARN FLAME ON NEW and LEARN FLAME OFF NEW with the setpoint FFRT 3 and then edit that file...

Page 31: ...the values in the table below NOTE The value for XD will change 6 After the diagnostic XF appears the screen again displays the setpoint AIM Repeating steps 3 through 5 will display the diagnostics a...

Page 32: ...ch is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES A...

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