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PROGRAMMING THE 45FS1/45UVFS1 FLAME SIGNATURE SCANNER

Information on the setup procedure and programming for the 45FS1/45UVFS1 flame 

Signature

Scanner 

can be found later in this bulletin, as well as the programming primer (CU-33).

OPERATION

The 45FS1/45UVFS1 flame scanner utilizes a microcomputer which continually monitors the fre-
quency spectrum of the sensed flame and compares it against the flame signature that is stored in its
memory. The degree of uniformity of the measured flame to its signature determines the flames sta-
bility.

A Setup procedure in which the 45FS1/45UVFS1 scanner “Learns” the various conditions (e.g.
burner on, burner off, etc.) is required for the proper operation of the scanner. See

 Programming the

Flame Signature Scanner and the Programming Primer (CU-33). 

The 45FS1/45UVFS1 flame scanners are compatible with the following Flame Safeguard controls:

— Fireye Type 25SU3, Model -2000, -2100, 4170, 4172, 5166, 5168, 5172, 5173

— Fireye Type 25SU5, Model 5011, 5012

(Refer to Figures 19, 20, and 21 for wiring diagrams).

APPLICATION

The type of burner and fuel will affect the frequency and amplitude characteristics of the flame. Gas-
eous flames (propane, methane, natural gas) tend to have a low flame amplitude, while solid pulver-
ized (coal) and liquid (oil) flames have a high flame amplitude. The type of burner will affect the
frequency of the flame (gun type = high flame frequency, low nox = low flame frequency). 

A further explanation of the nature of flames will also assist in scanner selection. 

Oil and coal

flames

 produce soot and flash respectively during the combustion process which makes these flames

opaque in the infra-red range. An infra-red detector will recognize the infra-red radiation in the target
flame but will not see through the flame to detect the infra-red radiation associated with the opposed
flame. In the event of a flame out condition, the flame signature of the background radiation (e.g.
opposed flame tips) should be unique enough to provide proper discrimination (See “Learn Flame
On/Off - Setpoints Menu” and “Discrimination - Status Menu”). 

gas flame

 is a very clean burning fuel that is mostly transparent to an infra-red detector. This

means an infra-red detector will detect the infra-red radiation in the target flame but will also see
directly through the flame and pick up any infra-red radiation associated with an opposed flame.
Consequently, when an infra-red detector is used on a gas flame, care should be taken so the line of
sight of the scanner does not pick up any other source of infra-red radiation (e.g. single burner or
front fired applications are acceptable, opposed fired may cause discrimination problems). 

gas flame

 also emits a large amount of ultra-violet radiation. However, during the combustion pro-

cess, water vapor is also produced at the leading edge of the gas flame. This water vapor will absorb
most of the UV radiation. The water vapor now makes a gas flame opaque to an ultra-violet detector,
allowing the UV detector to pick up the UV radiation within the target flame, but not see through the
flame (due to the water vapor) to pick up UV radiation from opposed flames in an opposed fired
burner. In the event of a flame out condition, the flame signature of the background radiation (e.g.
opposed flame tips) should be unique enough to provide proper discrimination (See “Learn Flame
On/Off - Setpoints Menu” and “Discrimination - Status Menu”). 

The 

45FS1

 scanner with its lead sulfide cell (infra-red detector) is best suited for providing reliable

flame detection and discrimination on coal and/or oil flames, as well as single burner or front fired
gas flames. 

The 

45UVFS1

 scanner with its super-blue silicon cell (ultra-violet) sensitive to UV radiation preva-

lent in gaseous flames. In addition, the 45UVFS1 scanner possesses an automatic signal amplifica-
tion circuitry to adjust for both high (coal and oil) and low (gas) amplitude flames. These two factors

Summary of Contents for 45FS1

Page 1: ...output is analogous to the strength of the flame signal allowing the scanner to be compatible with the 25SU3 and 25SU5 style flame amplifiers The main difference between the 45FS1 and 45UVFS1 scanner...

Page 2: ...e out condition the flame signature of the background radiation e g opposed flame tips should be unique enough to provide proper discrimination See Learn Flame On Off Setpoints Menu and Discrimination...

Page 3: ...ng point to select the appropriate scanner for various flame scanning applications based on burner type and fuel s being burned The rating of the application chart High Medium Low compares the 45FS1 a...

Page 4: ...FINISH 1 57 40 17 1 4 8 25 210 FIREYE FLAME SCANNER 16 3 16 412 79 3 64 1 2 439 88 7 3 4 196 85 1 NPT NIPPLE 1 1 4 PLUG 1 1 4 NPT CONDUIT ENTRY P N 45FS1 1000EX Includes Model 45FS1 1000 Scanner P N 4...

Page 5: ...r Connection Quick disconnect The male connector is assembled with the scanner housing The female cable connector is ordered separately P N 129 127 6 Keypad Display Eight 8 character alphanumeric LED...

Page 6: ...n when viewing flame Infrared and ultraviolet energy from the flame can be damaging to the eyes 1 The best results are obtained when the scanner is aimed so that the scanner s line of sight inter sect...

Page 7: ...ne inch for every additional foot of sight pipe length used to avoid restricting the scanner s field of view Note The 45FS1 45UVFS1 scanner provides feedback via its LED display to assist in the adjus...

Page 8: ...It is good practice to use the sealing coupling P N 60 1199 1 with NPT threads on all installations to insure against unwanted boiler pressures from damaging the scanner lens Under normal conditions...

Page 9: ...tem B is used whenever a coupling or a seal is required for scanner piping The quartz window blocks furnace pressure heat gasses and soot from coming in contact with the scanner and contaminating the...

Page 10: ...d for remote communications The 59 471 cable is made up of four 4 18 AWG conductors and four 4 22 AWG conductors Two of the 22 AWG wires are a twisted pair for remote communications All eight wires ar...

Page 11: ...amplifier for 24 VDC Power Shutter Common Flame Signal Remote File Select 1 2 and multi drop the 2 conductor Belden cable 22 AWG 8761 between scanners The terminal strip uses push type cage clamp conn...

Page 12: ...is clockwise with respect to the white wire For ease of assembly this end should be connected to the scanner quick disconnect Refer to bulletin CU 56 for operation of the FS700W software and wiring t...

Page 13: ...drain wire 18 Thread either the Option 1 or Option 2 fittings and tighten firmly to properly compress the rub ber seal This also compresses the first washer against the drain wire electrically connect...

Page 14: ...OTE 3 REMOVE INNER RING S FROM RUBBER SEAL FOR PROPER FIT ONTO CABLE NOTE 4 WRAP DRAIN WIRE 1 TURN CLOCKWISE AROUND CABLE JACKET PG16 TO 1 2 FLEXIBLE CONDUIT ADAPTER ALTERNATE BUSHING FOR STRAIN RELIE...

Page 15: ...4 attaching the scanner to the inner carrier assem bly and connect drain wire to scanner quick disconnect 45FS1 45UVFS1 or fiber optic version with wir ing harness or junction box and scanner cable 5...

Page 16: ...g to the IBM compatible PC Using Fireye Wiring Harness P N 61 6671 3 10 15 20 30 To provide an easy method to wire the 45FS1 45UVFS1 scanners in a Multi drop wiring configu ration for remote communica...

Page 17: ...to Scanner RS485 COMMUNICATIONS BELDEN 8761 Twisted shielded pair To Control Room 59 470 Flex Conduit to Scanner Flex Conduit to Scanner 1 2 3 5 7 4 6 1 2 3 5 7 4 6 RS485 communi cation For each indi...

Page 18: ...TOGETHER 2 TAPE SHIELD AT 1 CONNECT SHIELDS TOGETHER 2 CONNECT SHIELD TO GROUND AT ORIGIN EC485 OR PC CONNECT SCANNER SHIELDS TOGETHER AND GROUND AT AMPLIFIER LAST JUNCTION BOX COM B CLEAR 59 471 CABL...

Page 19: ...FM3 C 14A 2 1 3 SHUTTER 24VDC COMMON 1B 60 1706 FM3 C 14A SIGNAL 1A 14B SIGNAL 1B 60 1706 FM3 C 14A WIRING TERMINALS 1 L or P 14 COMMON SHUTTER POWER C 14B or 14D 1A LB 2 1 3 FEMALE QUICK DISCONNECT F...

Page 20: ...en conductor as was the case on the obsolete cable 59 221 1 60 2206 1 20 C 14 26 20 C 14 1 SIGNAL 26 20 C 14 WIRING TERMINALS 1 L or P 14 COMMON SHUTTER POWER C 1 LB 2 1 3 FEMALE QUICK DISCONNECT FOR...

Page 21: ...elected in the following manner RFS2 Yellow RFS1 Blue FILE Open Open A Open Closed B Closed Open C Closed Closed F D6 25SU3 2100 D8 D4 or D12 or D30 D2 GREEN RED BLACK WHITE BLUE YELLOW 2 1 3 SHUTTER...

Page 22: ...ser to modify the various setpoints and operating parameters The Pro gram Enable button must initially be pressed before the Change Key will operate Program Enable Button The Program Enable button is...

Page 23: ...BLE VALUES EDIT YES Edit a File YES NO EDIT A Select a file to edit A B C F COMM 0 Communication Address 0 127 FFRT 3 Flame failure response time 1 6 seconds BFRT 3 Background failure response time 2...

Page 24: ...ing the mon itored burner against Four 4 files are available for selection A B C or F F represents the factory default values When the reference profile is selected via the remote file selection switc...

Page 25: ...he better the discrimination Note Since this setpoint depends on both the Flame On and Flame Off profiles an incorrect value for this setpoint will be displayed until both the Learn Flame On and Learn...

Page 26: ...GAIN CAL LEARNING FLAME ON P P P P P EDIT N COMM 0 LEARNING FLAME OFF ABORT P YES NO ADVANCE KEY REQUIRED TO SCROLL THROUGH NOTE 1 NOTE 2 NOTE 2 NOTE 3 NOTES 1 DEPRESS CHANGE KEY TO SELECT YES 2 DEPRE...

Page 27: ...g For example if the FFRT timing on 25SU3 5011 is set at 1 second and the FFRT of 45FS1 45UVFS1 is set at 3 seconds then the total FFRT timing is 4 seconds MNEMONIC CODE DESCRIPTION ALLOWABLE VALUES E...

Page 28: ...r 3 Gun Typically refers to an oil gun burner 4 Lownox Refers to boilers utilizing a lownox type of burner 5 Cane Typically refers to a cane style burner 6 Ring Typically refers to a ring style burner...

Page 29: ...ove flame detection Note Signature profile must be saved to a file A B or C before use Learn a New Flame Off Signature L OFF NEW Learns a new Flame Off signature profile See Programming Primer Publica...

Page 30: ...e above setpoints you need to LEARN FLAME ON NEW and LEARN FLAME OFF NEW again For example if you originally LEARN FLAME ON NEW and LEARN FLAME OFF NEW with the setpoint FFRT 3 and then edit that file...

Page 31: ...the values in the table below NOTE The value for XD will change 6 After the diagnostic XF appears the screen again displays the setpoint AIM Repeating steps 3 through 5 will display the diagnostics a...

Page 32: ...ch is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES A...

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