Firestone 4-corner Installation Instructions Manual Download Page 2

TABLE OF CONTENTS

WARRANTY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

LIMITATION OF LIABILITY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

SYSTEM COMPONENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

HEIGHT SENSOR INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

PROGRAMMING THE SYSTEM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATION OF THE SYSTEM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

COMMONLY ASKED QUESTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

TROUBLE SHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

WARRANTY

What is covered

Firestone Industrial Products Company warrants the IntelliRide system to be free of defects in material and work-
manship for a period of one year or 12,000 miles (whichever occurs first) from the date of original purchase.

If the control system or any part of the control system fails because of a manufacturing defect, Firestone will, at
its option, provide replacement part(s) for the consumer, without charge, provided
the customer:

1) Returns the component/system to the original purchase location, an authorized Firestone distributor.
2) Submits proof of original purchase.

What is not covered

1) Installation or service charges for replacement parts.
2) Damage caused by incorrect installation.
3) Parts that have been altered or tampered with.
4) Damage caused by vehicle accident.
5) Damage from misuse or abuse.
6) Damage caused by extraordinary environmental conditions or events, such as fire, flood or

acts of God.

LIMITATION OF LIABILITY

Warrantor is not responsible for consequential damages. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The warranty
gives you specific legal rights, and you may also have other rights, which vary from state to state. To know
what your legal rights are in your state, consult your local or state consumer affairs office or your state’s
Attorney General.

Vehicle Note:

Prior to installation of this kit, the air springs must be installed to your vehicle. Air pressure and

air lines should be removed from the air springs prior to the installation of the Intelliride™ system.

i

24-8201

09-04

NAD-32047-2

Summary of Contents for 4-corner

Page 1: ......

Page 2: ...Installation or service charges for replacement parts 2 Damage caused by incorrect installation 3 Parts that have been altered or tampered with 4 Damage caused by vehicle accident 5 Damage from misuse...

Page 3: ...at Washer 8 M5 x 8 mm Machine Screw 8 M6 x 16 mm Machine Screw 4 M6 Nylon Lock Nut 4 Height Control Arm 4 Hardware Required for Height Sensor Linkage Installation Refer to Figure 6 Hose Clamp 4 Axle M...

Page 4: ...he Park Wire Connector to ECU to be mounted inside the vehicle Service Switch to be used to turn the system on and off Ignition wire and ground wire Ignition wire should be connected to a source less...

Page 5: ...HEIGHT SENSORS 6 1 4 TUBING 18ft 7 WIRE HARNESS FULL SYSTEM 8 AIR DRYER SYSTEMS 9 BRACKET HEIGHT SENSOR 10 3 8 NPT FITTING 1 4 TUBE 11 1 8 NPT FITTING 1 4 TUBE 12 1 4 NPT FITTING 1 4 TUBE 13 1 4 NPT...

Page 6: ...e mounted under the dashboard and the harness ran through the firewall to corresponding corners valve block and power connections Valve Block The valve block should be placed in a protected location t...

Page 7: ...d 3 16 flat washers located in your hardware pack Proper mounting of this compressor will provide maximum isolation DO NOT OVER TIGHTEN further tightening will crush the insert and isolator and reduce...

Page 8: ...the wire harness Simply pull the switch off the connector to mount it to your vehi cle After mounting the switch to the vehicle reconnect the switch to the wire harness The switch should click into t...

Page 9: ...ion is fully extended to damper limit Then to determine the jounce suspension position that you will need to mount the height sensors just jack the sus pension up to that point into the jounce stop Ma...

Page 10: ...si tion the sensor so that operates within the yellow portion of the sensor installation template For example if you have a 4 link type rear suspension you can simply locate the linkage a bit closer t...

Page 11: ...ow set Slowly move suspension to the opposite end of its travel ensuring that the sensor arm stays within the limits of the template The parts that you will need for the linkage are M5 threaded rod tw...

Page 12: ...eight seconds The top light on the height selection switch should start blinking This will indicate that the highest height needs to be programmed into the ECU STEP 4 Programming Highest Height Set th...

Page 13: ...d Height is designed to be used for show or ease of ingress and egress from the vehicle The vehicle should not be driven in this mode Ride Height is designed to be the primary operating position of th...

Page 14: ...to withstand the most severe vehicular environments The sensor has been used on high mileage and off road applications The tensile load that the arm has withstood approximately 600lbs in an applicatio...

Page 15: ...to the location requiring protection How does the system indicate that the programming portion of the installation is complete in the WR8 760 2230 IntelliRide system In step 5 of programming the vehi...

Page 16: ...sensors to the corresponding corners as indicated on the wire harness On the WR8 760 2230 IntelliRide system the height change up will not work will not level up The current height is displayed on th...

Page 17: ...s locked down no function The system will not level or change height The lights toggle slowly The ground is removed from the valve block Check grounding on valve block wire The WR8 760 2230 system is...

Page 18: ...For the latest technical information and support questions answers please visit www fsip com ir 14...

Page 19: ...TECHNICAL 15...

Page 20: ...Firestone Industrial Products Company 12650 Hamilton Crossing Blvd Carmel IN 46032 5400 www fsip com Intelliride...

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