Firepower FP 95 Operating Manual Download Page 36

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna-Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Heist-op-den-Berg

Tel: +32 70 233 075

Fax: +32 15 257 944

BULGARIA

ESAB Kft Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.

Vamberk

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Herlev

Tel: +45 36 30 01 11

Fax: +45 36 30 40 03

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel: +33 1 30 75 55 00

Fax: +33 1 30 75 55 24

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel: +36 1 20 44 182

Fax: +36 1 20 44 186

ITALY

ESAB Saldatura S.p.A.

Bareggio (Mi)

Tel: +39 02 97 96 8.1

Fax: +39 02 97 96 87 01

THE NETHERLANDS

ESAB Nederland B.V.

Amersfoort

Tel: +31 33 422 35 55

Fax: +31 33 422 35 44

NORWAY

AS ESAB

Larvik

Tel: +47 33 12 10 00

Fax: +47 33 11 52 03

POLAND

ESAB Sp.zo.o.

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 8 310 960

Fax: +351 1 859 1277

ROMANIA

ESAB Romania Trading SRL

Bucharest

Tel: +40 316 900 600

Fax: +40 316 900 601

RUSSIA

LLC ESAB

Moscow

Tel: +7 (495) 663 20 08

Fax: +7 (495) 663 20 09

SLOVAKIA

ESAB Slovakia s.r.o.

Bratislava

Tel: +421 7 44 88 24 26

Fax: +421 7 44 88 87 41

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB

Gothenburg

Tel: +46 31 50 95 00

Fax: +46 31 50 92 22

ESAB international AB

Gothenburg

Tel: +46 31 50 90 00

Fax: +46 31 50 93 60

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

UKRAINE

ESAB Ukraine LLC

Kiev

Tel: +38 (044) 501 23 24

Fax: +38 (044) 575 21 88

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem-MG

Tel: +55 31 2191 4333

Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 4411

Fax: +1 843 664 5748

Asia/Pacific

AUSTRALIA

ESAB South Pacific

Archerfield BC QLD 4108

Tel: +61 1300 372 228

Fax: +61 7 3711 2328

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 2326 3000

Fax: +86 21 6566 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel: +62 21 460 0188

Fax: +62 21 461 2929

JAPAN

ESAB Japan

Tokyo

Tel: +81 45 670 7073

Fax: +81 45 670 7001

MALAYSIA

ESAB (Malaysia) Snd Bhd

USJ

Tel: +603 8023 7835

Fax: +603 8023 0225

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation

Kyungnam

Tel: +82 55 269 8170

Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

Africa

EGYPT

ESAB Egypt

Dokki-Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

SOUTH AFRICA

ESAB Africa Welding & Cutting 

Ltd

Durbanvill 7570 - Cape Town

Tel: +27 (0)21 975 8924

Distributors
For addresses and phone num-
bers to our distributors in other 
countries, please visit our home 
page 
www.esab.com

ESAB subsidiaries and representative offices

Printed in Italy

©2015 ESAB Welding and Cutting Products

www.esab.com
www.firepoweronline.com

Summary of Contents for FP 95

Page 1: ...Firepower FP 95 FLUX CORED WELDER R vision AB Issue Date April 8 2016 Manual No 0 5122 Operating Manual www firepoweronline com A 13015...

Page 2: ...re please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY...

Page 3: ...or in part without written permission of the publisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omissio...

Page 4: ...reof contained in this manual and accom panying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked period...

Page 5: ...lling Wire Spool 3 1 3 07 Feedrolls 3 2 3 08 Install Wire into the Feedhead 3 2 3 09 Install Wire into the Welding Gun 3 3 SECTION 4 OPERATION 4 1 4 01 General Safety Precautions 4 1 4 02 Firepower Co...

Page 6: ...TABLE OF CONTENTS APPENDIX 1 OPTIONS AND ACCESSORIES A 1 APPENDIX 2 POWER SUPPLY REPLACEMENT PARTS A 2 APPENDIX 3 FIREPOWER FP 95 FC SYSTEM SCHEMATIC A 4 REVISION HISTORY A 6...

Page 7: ...started up no one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipm...

Page 8: ...filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable ma terials nea...

Page 9: ...t g es lorsque l arc est amorc 3 Le lieu de travail doit tre am nag convenablement pour acqu rir le mat riel en toute s curit libre de courants d air 4 quipement de s curit personnelle Vous devez touj...

Page 10: ...INCENDIE Les tincelles projections peuvent causer un incendie Assurez vous qu il n y a pas de mat riel inflammable proximit de l appareil BRUIT un bruit excessif peut endommager la capacit auditive Pr...

Page 11: ...power web site listed below http www firepoweronline com 2 02 Equipment Identification The unit s identification number specification or part number model and serial number usually appear on a data ta...

Page 12: ...8mm Table 2 1 System Specifications The recommended time delay fuse or circuit breaker size is 20 amp An individual branch circuit capable of carrying 30 am peres and protected by fuses or circuit br...

Page 13: ...designed for 17 duty cycle at 85 amps This means that it has been designed and built to provide the rated amperage 85 amps for1 7 minutes out of every 10 minute period During the other 8 3 minutes of...

Page 14: ...FIREPOWER FP 95 FC INTRODUCTION Manual 0 5122 2 4 Introduction This Page Intentionally Blank...

Page 15: ...n conductor size and over current protection shall conform to the requirements of the local electrical code All installation wiring and machine connection shall be done by a competent electrician The...

Page 16: ...ction 3 06 onto the hub so that the wire will feed off the spool as the spool rotates counter clockwise CAUTION Use care in handling the spooled wire as it will tend to unravel when loosened from the...

Page 17: ...Wire into the Welding Gun 1 Plug the Welding Power Source into the 120VAC recep tacle WARNING ELECTRIC SHOCK CAN KILL With the gun switch located on the gun activated welding power is applied to the...

Page 18: ...e contact tip and nozzle Cut the wire within 6mm from the nozzle WARNING The drive rollers when moving may crush the fingers Periodically check the drive rollers Replace them when they are worn and co...

Page 19: ...ne into overtemp 2 The Wire Speed Control knob controls the welding current via the electrode wire feed rate i e the speed of the wire feed mo tor 3 The Voltage Power Switch selects between MIN and MA...

Page 20: ...ION Manual 0 5122 4 2 Operation Art A 09064_AD Wire Speed Control On Off Switch Hi Low Powe Switch MIG Welding Torch Ground Cable Clamp Input Power Cable Wire Feeder Pressure Adjust Welding Wire Figur...

Page 21: ...releasing the gun switch the electrode wire will remain electrically hot for several seconds 4 05 Basic Welding Technique General Two different welding processes are covered in this section with the i...

Page 22: ...ld joint Hold the gun so that the welding seam is viewed at all times Always wear the welding helmet with proper filter lenses CAUTION Do not pull the welding gun back when the arc is established This...

Page 23: ...ss the plate to the opposite edge NOTE When the equipment is properly adjusted a rapidly cracking or hissing sound of the arc is a good indicator of correct arc length 6 Practice stopping in the middl...

Page 24: ...3_AB Steel Flux Core E71T GS None Required 030 0 8mm 035 0 9mm Material Type Wire Type Shielding Gas and Flow Rate Wire Size Diameter 24 ga 0 6mm 22 ga 0 7mm 20 ga 0 9mm 18 ga 1 2mm 16 ga 3mm 1 8 3 2m...

Page 25: ...ch nozzle and the work piece a Keep the distance between the MIG torch nozzle and the work piece to a minimum 2 Inconsistent wire feed Wire feeding problems can be reduced by checking the following po...

Page 26: ...sing the voltage selection switch or reduce wirespeed control 5 Irregular weld shape A Incorrect voltage and current settings Convex voltage too low Concave voltage too high A Adjust voltage and curre...

Page 27: ...lace faulty component s B Faulty control PCB B Have an Accredited ESAB Service Agent investigate the fault 4 Wire feeds when the MIG Gun trigger switch is de pressed but arc can not be established Poo...

Page 28: ...FIREPOWER FP 95 FC SERVICE Manual 0 5122 5 4 Service This Page Intentionally Blank...

Page 29: ...re Feed Rolls MIG Gun Consumables Part No Description 1444 0427 Wire Feed Roll Knurle 023 030 035 0 6 0 8mm 0 9mm Hard Cored 1444 0050 Nozzle 1444 0026 Contact Tip 030 0 8mm 1444 0027 Contact Tip 035...

Page 30: ...43 0025 10 FRONT FRAME FP 95 FC 1444 0829 11 HANDLE FP 95 FC HELV21600036 12 KIT SPOOL HOLDER FOR D 16 SPOOLS COMP 1444 0801 13 LEFT SIDE PANEL FP 95 FC W SILKS HELV05000363 14 LOWER PANEL FP 95 FC SI...

Page 31: ...APPENDIX FIREPOWER FP 95 FC Appendix A 3 Manual 0 5122 20 13 11 23 6 17 4 19 14 8 16 21 7 18 22 12 25 1 5 24 2 3 Art A 09067_AD 10 15 9 Figure A 2 FP 95 FC Parts List Callouts...

Page 32: ...FIREPOWER FP 95 FC APPENDIX Manual 0 5122 A 4 Appendix APPENDIX 3 FIREPOWER FP 95 FC SYSTEM SCHEMATIC Art A 09025_AB Figure A 3 FP 95 FC Simple System Schematic...

Page 33: ...APPENDIX FIREPOWER FP 95 FC Appendix A 5 Manual 0 5122 This Page Intentionally Blank...

Page 34: ...FIREPOWER FP 95 FC APPENDIX Manual 0 5122 A 6 Appendix Revision History Date Rev Description 03 19 2009 AA Manual release 04 08 2016 AB Rebrand updates part number art updates schematic updates...

Page 35: ......

Page 36: ...2 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38...

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