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ZERO CLEARANCE INSTALLATION - SPECIFICATIONS

READ THIS ENTIRE MANUAL THROUGH BEFORE STARTING TO INSTALL A ZERO
CLEARANCE FIREPLACE.  THERE ARE CERTAIN SPECIFICATIONS AND
MEASUREMENTS THAT MUST BE MET TO ENSURE A PROPER INSTALLATION.
FAILURE TO FOLLOW THESE SPECIFICATIONS MAY PRESENT A FIRE HAZARD.

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This fireplace system is safe when installed according to this installation manual.  Unless
you use components which have been designed and tested for this fireplace system, you
may cause a fire hazard.

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The Fireplace Xtrordinair warranty will be voided by, and Travis Industries disclaims any
responsibility for, the following actions:

a ) Modifications of the fireplace components: doors, blower, air inlet systems, damper

control, or any other component supplied by Travis Industries.

b ) Use of any component part not manufactured or approved by Travis Industries in

combination with this fireplace system.

IMPORTANT NOTE:

The specifications listed in this section are addressed in separate sections detailing each
portion of construction of a zero clearance fireplace (i.e. "Hearth", "Chase Framing", etc...).  It
is very important to detail the building plans before starting to build.  Certain portions of
construction, for example the facing, can affect other portions.  Read through the entire list of
specifications before beginning to detail the building plans.  Failure to totally understand this
type of construction may result in construction that will have to be torn down and re-built.
Travis Industries, Inc. recommends that the installer first read through the specifications and
installation instructions thoroughly.  Then make a detailed floorplan that includes all
measurements of each portion of construction.  After completing the detailed floorplan, go
through the detailed measurements and make sure they follow the items listed in the
specifications listed in this section.

Each portion of construction is listed in its own section that lists its specifications.  Below is a
chart detailing each portion of construction along with a description that will help give a
complete picture of installing a zero clearance fireplace.

PORTION OF

C O N S T R U C T I O N

DESCRIPTION

Fireplace Placement

Outlines minimum clearances that the fireplace must have and how

to select an ideal location

Chase Framing

Outlines minimum size for the chase that surrounds the fireplace

Facing

Details the types of facing that can be used and how it affects the
other portions of construction

Hearth

Outlines the minimum clearances and other considerations that
must be met when making the hearth

Cooling Vents

Outlines the specifications for the zero clearance cooling vents

Blower

Addresses the various options for installation of the fireplace blower

Factory-Built Chimney Outlines the types of factory-built chimneys that can be used and the

use of offsets to ensure proper minimum clearance

Ð SEE THE FOLLOWING PAGE FOR AN ILLUSTRATION Ð

Summary of Contents for 36A-ZC

Page 1: ......

Page 2: ...3 Blower 14 Factory Built Chimney 17 ZERO CLEARANCE INSTALLATION 24 Chase Installation 24 Factory Built Chimney Installation 24 Fireplace Installation 24 Cooling Vent Installation 24 Blower Installati...

Page 3: ...amage to the decorative faceplate It is also slightly larger than the decorative faceplate to provide for heat expansion 3 blower duct locations for a wide selection of blower installation options Hea...

Page 4: ...eplace has not been damaged during shipping 4 Remove the hardware pack from the fireplace 5 READ THIS INSTALLATION MANUAL BEFORE PROCEEDING Fireplace should be located such that no doors drapes furnit...

Page 5: ...o totally understand this type of construction may result in construction that will have to be torn down and re built Travis Industries Inc recommends that the installer first read through the specifi...

Page 6: ...ATIONS Cont Each of the following items listed in this illustration have important specifications that must be followed Factory Built Chimney Chase Framing Chase Framing Blower Cooling Vents Cooling V...

Page 7: ...This may mean moving only one or two inches from the selected ideal location Dimensions 41 7 6 I D Blower Duct Hook Up Remove Cover Plate to Access On Both Sides Bottom 3 41 4 1 1 2 Flange to Nail Fr...

Page 8: ...mum Clearances When determining the placement of the fireplace it is also important to calculate the minimum clearance to combustibles Minimum clearance to combustibles measured from the faceplate of...

Page 9: ...l along with the additional specifications listed in the illustration below These minimum clearances are 26 from edge of zero clearance fireplace to sidewall Face Wall Total Width 102 22 1 4 from side...

Page 10: ...und it to the proper clearances 26 45 1 2 43 When determining the depth make sure to adhere to all of the minimum clearances outlined in this manual Make sure to carefully check all of the specificati...

Page 11: ...onstructed in much the same way with the stone or brick replacing the tile and cement fiberboard BRICK FACING TOP VIEW Flange Nailed to the 2 x 4 chase framing Fireplace Faceplate 2 x 4 Studs Part of...

Page 12: ...set up face will need to be removed Loosen the six set up face screws and pull the three pieces from behind the arched set up face then re tighten the set up face screws see the illustration below Ar...

Page 13: ...r equivalent non combustible material Tile or marble Fireplace 2 wide sheet metal ember protector Faceplate Combustible Floor RAISED HEARTH WITH STANDARD BRICK This raised hearth doesn t require any a...

Page 14: ...ration below When the vertical rise is between The maximum horizontal run can be 6 and 10 5 3 and 6 15 1 and 3 20 0 and 1 25 NOTE 1 As an option to drawing air from outside the cooling air duct termin...

Page 15: ...duct can be used It can have a maximum distance of 25 If 8 duct is used there will need to be two 8 to 6 reducers to make the connections to the fireplace and the blower housing Do not put more than t...

Page 16: ...k up insert the start collar past the location where the damper was until it reaches the circular hole approximately 6 above the bottom of the fireplace Insert the start collar into this hole and bend...

Page 17: ...ireplace the framing or chase construction may need to be notched or modified to allow for the extra space needed to run the conduit behind the fireplace To feed the conduit through the fireplace hous...

Page 18: ...n brands of chimney pipe will stop at the ledge while others will insert beyond the ledge When the chimney pipe is fully seated and aligned drill three holes in the chimney pipe where it lines up with...

Page 19: ...ey cap must not exceed 35 or be below 15 See the illustration to the right Chimney must be totally enclosed when passing through living space with a minimum 2 clearance to combustibles 3 Min 2 Min 10...

Page 20: ...ch offset elbow must be used with a return elbow A system using one offset is allowed to have a maximum of 8 of inclined chimney between the elbows For every 6 of inclined chimney a flue support is ne...

Page 21: ...brand being used in the chart below For example using Temco chimney an offset of 17 5 8 is achieved by adding elbows to a 12 and 18 section 3 7 8 5 3 8 8 3 8 17 5 8 The rise R is computed the same way...

Page 22: ...ll chimney systems must have a minimum of 2 clearance to combustible materials measured horizontally Use offsets if necessary to maintain this clearance see Using Offsets in this section If the manufa...

Page 23: ...1 2 x 19 3 4 17 1 2 x 20 3 8 5 1 2 16 x 19 16 x 19 1 4 16 1 2 x 19 1 2 16 1 2 x 19 3 4 17 1 2 x 20 1 2 17 1 2 x 20 3 4 6 1 2 16 x 19 7 8 16 x 20 7 8 16 1 2 x 20 3 8 16 1 2 x 21 3 8 17 1 2 x 21 3 8 17...

Page 24: ...himney system The manufacturer s installation instructions which are reviewed by the listing agency specifies when and where each of these components must be used Follow the manufacturer s instruction...

Page 25: ...LLATION SPECIFICATIONS determine the final location for the fireplace Set the fireplace directly in front of the opening and slide the unit back until the mounting flanges touch the side framing Check...

Page 26: ...T RUN THE CONDUIT OVER THE TOP OF THE FIREPLACE IF THE LEFT KNOCK OUT IS USED NOTE For a flush mounted blower housing the enclosure will have to be 33 from the center line of the fireplace to the outs...

Page 27: ...combustible material i e brick stone or marble Non Combustible Facing 1 Typical 16 11 1 2 26 Cooling Vents 2 CHASE FRAMING 20 Min Minimum 1 2 cement fiberboard or equivalent 2 Wide Sheet Metal Ember...

Page 28: ...a of the fireplace Steel products will show signs of heavy rusting Brass items will show either a brownish discoloration or in severe cases a greenish or bluish corrosion very similar to that found on...

Page 29: ...box will contain the faceplate a 3 square driver and a bag containing the screws switch assembly and knobs Latch Pawl Door Hinge Hinge Pins 2 Take the 3 square driver and remove the set up faceplate 3...

Page 30: ...faceplate with the two screws included with the switch plate When tightening the screws be careful not to pinch the wires NOTE If you wish to test the fan prior to actually starting the stove the two...

Page 31: ...TO BECOME PERMANENTLY ETCHED IN THE GOLD PLATING Door Latch Adjustment The door latch must be tested to ensure there is a tight seal between the door gasket and the fireplace To test the door latch cl...

Page 32: ...rrectly with the flat side of the threaded shaft Test the door to see if door handle can be turned down all the way If it still needs adjustment remove both of the nuts the latch and the washers Re as...

Page 33: ...ough the holes Pack the insulation around the gas pipe where it passes into the firebox Check with the local building codes to see if the pipe nipple will need to be galvanized pipe when passing throu...

Page 34: ...33 SAFETY LABEL The following is a copy of the safety label that is attached to the fireplace...

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