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8

fi regear Key West™ Outdoor Gas Fireplace

INSTALLATION

IMPORTANT MESSAGE  

SAVE THESE 

INSTRUCTIONS

The Key West Series Outdoor Decorative Gas 
Appliance must be installed in accordance with 
these instructions. Carefully read all the instructions 
in this manual fi rst. Consult the "authority having 
jurisdiction" to determine the need for a permit prior 
to starting the installation. It is the responsibility of 
the installer to ensure this decorative gas appliance 
is installed in compliance with manufacturers 
instructions and all applicable codes.

BEFORE YOU START

Safe installation and operation of this appliance 
requires common sense, however, we are required 
by the Canadian Safety Standards and ANSI 
Standards to make you aware of the following:

GENERAL SAFETY 

INFORMATION

1) 

The installation must conform with local 
codes or, in the absence of local codes, with 

CAN/CSA-B149.1

, Natural Gas and Propane 

Installation Code or 

CAN/CSA-B149.2

, Propane 

installation code the Natural Gas Fuel Code, 

ANSI Z223.1/NFPA 54

.

 

2)

  See general construction and assembly 

instructions. The appliance should be enclosed.

3)

  The LP-gas supply cylinder to be used must 

be:(a)Constructed and marked in accordance 
with the U.S. Department of Transportation 
(D.O.T.) Specifi cations for LP-Gas Cylinders, 
or the Standard for Cylinders, Spheres 
and Tubes for Transportation of Dangerous 
Goods  and Commission, CAN/CSA-B339 as 
applicable; (b)Provided with a listed overfi lling 
prevention device; and(c)Provided with a 
cylinder connection device compatible with the 
connection for the appliance.

4)

  Inspect the burner before each use of the 

appliance for blockage and any signs of 
deterioration.  

CHILDREN AND ADULTS SHOULD BE 
ALERTED TO THE HAZARDS OF HIGH 
SURFACE TEMPERATURES,  ESPE-
CIALLY THE DECORATIVE GAS APPLI-
ANCE GLASS AND FACEPLATE, AND 
SHOULD STAY AWAY TO AVOID BURNS 
OR CLOTHING IGNITION.  

THIS APPLIANCE SHALL BE USED 
ONLY OUTDOORS IN A WELL-VENTI-
LATED SPACE AND SHALL NOT BE 
USED IN A BUILDING, GARAGE OR ANY 
OTHER ENCLOSED AREA.

INSTALLATION AND REPAIR SHOULD 
BE DONE BY AN AUTHORIZED SERVICE 
PERSON. THE APPLIANCE SHOULD 
BE INSPECTED BEFORE USE AND AT 
LEAST ANNUALLY BY A PROFESSIONAL 
SERVICE PERSON. IT IS IMPERATIVE 
THAT CONTROL COMPARTMENTS, 
BURNERS AND CIRCULATING AIR 
PASSAGEWAYS OF THE APPLIANCE 
BE KEPT CLEAN.

ANY GUARD OR OTHER PROTECTIVE 
DEVICE REMOVED FOR SERVICING 
THE APPLIANCE MUST BE REPLACED 
PRIOR TO OPERATING THE APPLIANCE

WARNING: FAILURE TO INSTALL THIS 
APPLIANCE CORRECTLY WILL VOID 
YOUR WARRANTY AND MAY CAUSE A 
SERIOUS FIRE.

CLOTHING OR OTHER FLAMMABLE 
MATERIAL SHOULD NOT BE PLACED 
ON OR NEAR THE APPLIANCE.

   

SOLID FUELS SHALL NOT BE BURNED 
IN THIS  APPLIANCE.

DO NOT USE THIS APPLIANCE IF 
ANY PART HAS BEEN UNDER WATER. 
IMMEDIATELY CALL A QUALIFIED 
SERVICE TECHNICIAN TO  INSPECT 
THE APPLIANCE AND TO REPLACE 
ANY PART OF THE CONTROL SYSTEM 
AND ANY GAS CONTROL WHICH HAS 
BEEN SUBMERGED UNDER WATER.

YOUNG CHILDREN SHOULD BE CARE-
FULLY  SUPERVISED WHEN THEY ARE 
IN THE SAME AREA AS THE APPLI-
ANCE.  TODDLERS, YOUNG CHILDREN 
AND OTHERS MAY BE SUSCEPTIBLE 
TO ACCIDENTAL CONTACT BURNS.  A 
PHYSICAL BARRIERS IS RECOMMEND-
ED IF THERE ARE AT RISK INDIVIDUAL 
IN THE HOUSE.  TO RESTRICT ACCESS 
TO A DECORATIVE GAS APPLIANCE 
OR STOVE, INSTALL AN ADJUSTABLE 
SAFETY GATE TO KEEP TODDLERS, 
YOUNG CHILDREN AND OTHER AT RISK 
INDIVIDUALS OUT OF THE ROOM AND 
AWAY FROM HOT SURFACES. 

5)  DO NOT SIT OR STAND ON DECORATIVE 

GAS APPLIANCE 

  

6)

  To prevent injury, do not allow anyone who 

is unfamiliar with the operation to use the 
decorative gas appliance.

7)

  Wear gloves and safety glasses for protection 

while doing required maintenance.

8)

  Maximum gas inlet pressure = 1/2 psig.

9)

  Under no circumstances should this appliance 

be modifi ed. Parts that have to be removed for 
servicing should be replaced prior to operating 
this appliance.

10)

 Installation and any repairs to this appliance 

should be done by a qualifi ed service person. 
A professional service person should be called 
to inspect this appliance annually. Make it a 
practice to have all of your gas appliances 
checked annually.

11)

  Under no circumstances should any solid fuels 

(wood, paper, cardboard, coal, etc.) be burned 
in this appliance.

12)

 The appliance and its individual shutoff valve 

must be disconnected from the gas supply 
piping system during any pressure testing of 
that system at test pressures in excess of 1/2 
psi (3.5kPa).

 

The appliance must be isolated from the gas 
supply piping system by closing its individual 
manual shutoff valve during any pressure testing 
of the gas supply piping system at test pressures 
equal to or less than 1/2 psi (3.5 kPa).

13)

 The appliance area must be kept clear and 

free of combustible materials, (gases and other 
fl ammable vapours and liquids).

      

It is highly recommended to protect the 
interior from moisture (rain, snow).  Cover 
the enclosure opening when not in use.  This 
decorative gas appliance is only for use 
with the type of gas indicated on the rating 
plate.  This decorative gas appliance is not 
convertible for use with other gases, unless a 
certifi ed kit is used.

14)

  Cover

 must 

be removed when burner is in

        operation.

15)

 When not using appliance for extended periods 

of time - turn off gas supply.

16)

 The 4 levelling legs or optional casters on this 

appliance must not be removed. These are for 
safety and must remain on the appliance.

Emissions from burning  wood or gas could 
contain chemicals known to the State of 
California to  cause cancer, birth defects or 
other reproductive harm.

Summary of Contents for Key West KWBH-1

Page 1: ...as supplier or fire department Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance cancauseinjuryorpropertydamage Read the installation operat...

Page 2: ...y firegear Outdoors The Key West Series Outdoor Decorative Gas Appliance has been designed to provide you with all the warmth and charm of a fire at the flick of a switch The Key West Series Outdoor Decorative Gas Appliance has been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many ...

Page 3: ... from lp to ng 15 LP Tank installation KWch only 17 LP Tank Installation 18 KWDH KWBH Only 18 LP Tank removal 18 Switch connection 19 Battery Install 19 Table top Installation coffee Height unit 20 Table top installation 21 For Dining and bar units only 21 Glass crystal installation 22 Optional volcanic stone Installation 23 Optional Twig Set Installation 24 Optional glass surround Installation 26...

Page 4: ...on à la tubulure d chappement lev e Grandeur de l injecteur D bit maximum selon l altitude Pression d allimentation maximum Pression à la tubulure d chappement Calorifique D bit Calorifique minimum selon é é é é é basse é 14 WC C E 3 49 kPa 11 WC C E 2 74 kPa WC C E 6 4 WC C E 1 59 kPa 49 000 Btu h 14 36 kW 38 000 Btu h 11 13 kW 10 2 49 kPa 45 DMS 0 4500 ft pi 0 1372 m Minimum supply pressure Mani...

Page 5: ...mm 2 7 8 73mm 40 5 8 1030mm 1 3 8 35mm 38 965mm FLOOR LEVEL 16 11 16 423mm 17 7 8 454mm 19 1 4 490mm 5 5 8 143mm 2 1 16 52mm 11LB TANK 11LB TANK TOP VIEW SIDE VIEW END VIEW 12 7 8 38 965mm 5 1 16 5 5 8 48 1219mm 352mm 143mm 24 610mm 129mm Floor to bottom of LP tank NOTE Optional glass surround shown ...

Page 6: ... dimensions see previous page 28 7 8 733mm 40 3 8 1031mm 3 1 8 79mm Floor to 1 25mm 1 5 8 39mm 6 3 16 156mm 20 11 16 525mm Floor level 20lb tank 20lb tank 36 914mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 62 1575mm 14 1 4 361mm 12 3 16 309mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 14 1 4 361mm 11 3 4 298mm 36 914mm ...

Page 7: ...urround shown 37 15 16 963mm 42 3 16 1072mm 12 7 8 326 mm 49 1 8 1248mm 5 5 16 135mm 12 13 16 325mm 914mm 29 1 4 742mm TOP VIEW SIDE VIEW END VIEW 36 914mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 62 1575mm 14 1 4 361mm 12 3 16 309mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 14 1 4 361mm 1 3 4 298mm 36 ...

Page 8: ...BE BURNED IN THIS APPLIANCE DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OFTHE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN SUBMERGED UNDER WATER YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHENTHEY ARE IN THE SAME AREA AS THE APPLI ANCE TODDLERS YOUNG CHILDREN AND OTHERS MAY BE S...

Page 9: ...ze CAUTION Any alteration to the product that causessootingorcarboningthatresultsindam ageisnottheresponsibilityofthemanufacturer LOCATING YOUR OUTDOOR DECORATIVE GAS APPLIANCE 1 When selecting a location for your outdoor decorative gas appliance ensure that the clearances are met 2 This appliance must be installed in an open air situation with natural ventilation without stagnant areas where gas ...

Page 10: ...maining walls must have a fixed opening All outdoor fireplaces fire tables require total natural ventilation of 50 open space Correct Working Gas pressure is critical on E units Wherever possible avoid locating on a flat wall in a tight corner Floor space doesn t count as open area Install to the manual specs for framing and do not insulate unit or enclosure Framing enclosure must at least meet mi...

Page 11: ...s listed below are Minimum distances unless otherwise stated A major cause of fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this decorative gas appliance be installed only in accordance with these instructions Key West Series Clearance Requirements Clearance Dimension Measured From A Back wall 17 432mm Burner to back wall ...

Page 12: ...have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and fle...

Page 13: ... C supply for operation 0 886 001 Proflame Valve Standard Main On Off Switch or Optional Wall Switch Important The AA batteries in the battery pack operate the burner switch If the batteries become weak they will need to be replaced with quality alka line batteries This unit will not operate without AA batteries ...

Page 14: ... are facing end with ON OFF switch to access the 3 8 fitting to the gas control 3 Connect gas line GAS CONNECTION 4 Check all gas connections both valve train propane tank or NG source under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak 5 Reverse steps 1 2 Gas connection unit Average LP Tank Burn Times High Low 20lb Tank 8 Hrs 10 Hrs 11lb ...

Page 15: ...29 Yellow NG label 1 911 008 Hi Lo conversion NG For 886 1 919 100 Pilot Orifice NG 1 919 184 Instruction Sheet Pilot Cap Burner orifice 5 Pull off the pilot cap to expose the pilot orifice Using a 5 32 allen key remove pilot orifice and replace with NG pilot orifice 4 Remove burner orifice with a 1 2 wrench Use another wrench to hold on to the elbow behind the orifice Discard orifice 2 Remove bur...

Page 16: ...ulator by removing 2 screws as shown below Reverse steps to install NG pressure regulator HI LO pressure regulator 9 Remove end panel panel w switch from unit Gas connection unit 14 Remove LP gas line if installed replace with NG gas line and quick connection 15 Check all gas connections under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak ...

Page 17: ...d tighten butterfly bolt to secure tank to tray 5 Connect the LP regulator quick connect to the tank 7 Check all gas connections both valve train LP tank under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak 919 031 WARNING When using a LP tank a minimum 1 25mm gap at all times between the floor and base of unit Refer to owners manual must b...

Page 18: ... panel 2 Slide out LP gas tank by pulling from handle on slide out tray 3 Undo butterfly bolt to allow LP tank to be seated on the holder 4 Place LP tank onto slide out try and screw in butterfly bolt to secure tank 5 Push tank in from the bottom DO NOT PUSH IN FROM THE TOP OF THE TANK 6 Connect the LP regulator quick connect to the tank 7 Check all gas connections both valve train propane tank un...

Page 19: ...assembly mounted on it from unit 2 Connect 2 wires to the switch 3 Replace panel BATTERY INSTALL SWITCH CONNECTION 3 Install 4 AA batteries and reverse steps Battery compartment 1 Remove left side with switch assembly end panel from unit 2 Pull down battery compartment located below the DFC panel ...

Page 20: ...ased cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on table top which you will be unable to remove Not protected by product warranty All hand and finger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner Most stainless steel cleaners leave a film residue on the surface of the panels Use an ammonia ...

Page 21: ... to fill the gaps between each tile 6 With 4 corner tiles are in place install center tiles 7 Install 4 smaller inner tiles Install 2 end small inner tiles to com plete tile installation 8 With all tiles installed install inner frame to finish installation NOTE TAKE CARE WHEN HANDLING AND INSTALLING TILES TILES TO FREE FLOAT _ DO NOT GLUE TILES TO TABLE TOP Table Top Components 8 Tiles 6 Tiles sma...

Page 22: ...tones over the burner Ensure the crystals or stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Fireglass are to be used with these fireplaces Use of any other type of fireglass can alter the unit s performance any damage caused by the use of any unapproved glass will not be covered under warranty Ensure the fireglass does not overlap exc...

Page 23: ...ry Size varies between 2 3 Volcanic Stones Fireglass For the KWB Key West Series only Evenly spread the fireglass and volcanic stones over the burner Ensure the stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Volcanic Stones are to be used with these fireplaces Use of any other type of stones can alter the unit s performance any damage...

Page 24: ...y Log kit 326 930 contains the following pieces Description Log A Log B Log C Log D Log E Log F Diagram 3 Diagram 2 Diagram 1 F E D C B A A D 2 Install log D on the burner as shown below Orient the log in the same way and in a similar location on the right side of the burner as shown in Diagram 3 1 Install log A as shown below Orient the log in the same way and in a similar location on the right s...

Page 25: ...r position as shown in Diagram 6 6 Install log C on the left side of the burner as shown below Orient log C in the same way and in a similar position as shown in Diagram 7 Diagram 6 Diagram 7 Final Install F C 4 Install log B on the left side of the burner as shown below Orient log B in the same way and in a similar position as shown in Diagram 5 Diagram 5 B ...

Page 26: ... soft surface The glass is now right side up The glass should be raised up 1 2 in bracket as shown below 4b Use supplied spacer tool to determine where the bottom bracket should be placed and secured 4a After the 4 top brackets are installed flip over and place on a soft surface to install the 4 bottom brackets 7 Place assembled glass surround on table top ensure glass is centered on the table top...

Page 27: ... panels and long side panels place on a clean soft surface 6 Place the dining unit frame on top of the riser lining up the screw holes and ensure the drain tube is through the riser drain hole 4 Remove the 4 adjustable rubber feet form the bottom of the dining unit and transfer to the bottom of the riser 5 Install the 4 adjustable rubber feet into the bottom of the dining riser Seat all the way in...

Page 28: ...ce INSTALLATION 5 Install 12 screws in locations shown below to secure dining frame to riser base 5 Reinstall LP tank and reconnect or reconnect NG gas line Reinstall panels table top and glass surround and fireglass to complete installation ...

Page 29: ...ace the weather cover over the glass surround when not in use WEATHER COVER For all units 1 Place the weather cover over the entire table when not in use CAUTION Never start the unit with the cover on Let the unit cool before installing the cover Turn off gas supply to unit before installing cover DINING LEAF STORAGE For KWCH only 1 Slide the dining leaf cover into the brackets underneath the the ...

Page 30: ...4 Verify twig placement If the pilot cannot be seen when lighting the unit the twigs have been incorrectly positioned 5 The unit should never be turned off and on again without a minimum of a 60 second wait LIGHTING PROCEDURE 1 Turn on ON OFF switch 2 After approximately 4 seconds the spark igni tion system will spark for 60 seconds to light the main burner 3 The unit will turn on Note Thefirsttry...

Page 31: ...our obtenir de l aide ou des informations supplé mentaires consulter un installateur qualifié une agence de service ou fournisseur de gaz 918 892a s DO NOT REMOVE THIS INSTRUCTION PLATE LIGHTING INSTRUCTIONS STOP Read the safety information on this label 1 Turn off ON OFF switch 2 If service is to be performed you must disconnect power to the unit from the battery pack refer to manual 1 Appuyez su...

Page 32: ...s Use an ammonia based cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on panels which you will be unable to remove 5 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a q...

Page 33: ...eplace 33 MAINTENANCE SWITCH REPLACEMENT 1 Remove the end panel side with switch assembly mounted on it from unit 2 Remove 2 wire from the switch 3 Remove 2 screws from switch cover to release switch 4 Replace switch and reverse steps ...

Page 34: ... in locations shown below to remove valve tray 8 Manuover valve assembly up and out 9 Replace gasket if required 10 Replace with new valve assembly 11 Install Hi Lo extension knob removed in step 6 12 Reverse step 6 1 to reinstall 3 Turn off gas supply and remove flex connection at valve 4 Remove orange EV1 wire connected to the gas valve 5 Remove green EV2 wire connected to the gas valve 6 Remove...

Page 35: ...isconnect wire harness 3 Replace 4 AA batteries and reverse steps 5 Remove 4 screws to remove DFC box 6 Replace with new DFC box and reverse steps 5 1 2 Removetwoscrewstoremovevalvecoverpanelinlocationsshownbelow 3 Remove two screws to swing down DFC box Wire harness Spark Electrode Ground Battery pack Battery compartment Flame sensor 1 Remove left side with switch assembly end panel from unit 2 P...

Page 36: ... Spacers long strip 7 376 080 Inner trim 377 926 Coffee table top Sunset Bronze 377 927 Coffee table top Stainless Steel Part Description 946 775 Firefireglass Blk 946 776 Firefireglass Copper 946 777 Firefireglass Starfire 946 778 Firefireglass Colbalt Blue Fireglass in 5lb bags 2 required 8 376 932 Glass Surround 940 374 P Tempered Glass LG 940 375 P Tempered Glass SM 9 376 027 Glass connectors ...

Page 37: ...firegear Key West Outdoor Gas Fireplace 37 NOTES ...

Page 38: ...38 firegear Key West Outdoor Gas Fireplace NOTES ...

Page 39: ...ible for all in field service work carried out on your firegear Outdoors product firegear Outdoors will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times firegear Outdoors reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to firegear Outdoors by authorized selling dealers It is ...

Page 40: ..._____________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ firegear Outdoors fireplaces are designed with reli ability and simplicity in mind In addition our inter nal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door firegear Outdoors is plea...

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