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Version: June 2019                                                                                    

                    

 

 

 

 

Firebox Lining Removal Process 

 

  In order to install the GD60 appliance, 

the base firebox lining must be removed

 to gain access to the base 

fixing brackets. 

 

 

NOTE:

 in some circumstances (eg. the need to reduce overall weight so the appliance can be lifted up 

stairs), it may be necessary to remove (then replace) all the firebox lining.   

 

 

………………………. 

 

  The GD60 has three 

firebox lining options: Dark tile, Steel, and Client-supplied.  

 

  Particular care should be taken when removing and replacing the chosen Fire lining into the appliance. 

Failure to place the firebox lining correctly may result in the appliance performing inef

ficiently.

 

 

 
 

Dark

 

tile

 

lining (s

upplied as default option):

 

 
Black slate 

– 9mm. 

 
Size 

– 600mm x 600mm cut to suit. 

 
Finish 

– Dark slate. 

 
 
 
 

Steel

 

lining

 

Mild steel 

– 2mm. 

 
Size 

– Cut and folded to suit appliance. 

 
Finish 

– Matt black paint. 

 
 
 

 

 

 
Client-supplied

 

lining:

 

Requirements 

 
Non-combustible and heat-resistant. 

 
Size 

– maximum thickness 30mm. 

 

Size 

– Minimum height for tiles 600mm.   

All measurements must be confirmed on site. 

 
Finish 

– robust and self-supporting. 

 

                                                                                                      

 

Example of a client-supplied 

fire box lining

 

                                                                                              
                                                                                             

 

 
 
 
 
 
 
 
 
 

Summary of Contents for GD60

Page 1: ...GD60 Installation Guide Operating Instructions Warranty...

Page 2: ...injury and burns if touched It is therefore recommended that a fireguard complying with BS 8423 2002 is used in the presence of young children the elderly or infirm During the installation of this ap...

Page 3: ...bustible materials The exception to these minimum clearances is the base and of the appliance The base can safely sit directly upon combustible e g timber and non combustible e g concrete materials Pl...

Page 4: ...ch of the two rear burner tubes GD60 1600 Input 65 70 MJ h One gas injector on the front burner tube and two gas injectors on each of the two rear burner tubes Remove the side panels 2 x screws at eac...

Page 5: ...two rear burner tubes GD60 1600 Input 65 70 MJ h One gas injector on the front burner tube and two gas injectors on each of the two rear burner tubes Fit the front cover under the front of burner Rep...

Page 6: ...a minimum of 1 0mm 4 core cable ensure 1000mm of cable is at the centre of the cavity as this is where it will connect to the burner Disconnect the electrical cable to the fan fans 1 0mm 3 core cable...

Page 7: ...should be taken when removing and replacing the chosen Fire lining into the appliance Failure to place the firebox lining correctly may result in the appliance performing inef ciently Dark tile lining...

Page 8: ...he Burner Removal Process in this guide 2 Remove the top three lining fixing brackets 5mm cap screws 3 Allow the top of the lining to fall forward 4 Carefully lift the lining up and out of the base ch...

Page 9: ...correct clearance requirements Ensure the framing can support a 350kg load In order to provide maximum positioning flexibility the base of the appliance has two fixing brackets with two 30mm long slo...

Page 10: ...4 core minimum 1mm cable The 3 core cable to the high speed fan s will need to be disconnected when the burner is removed and then reconnected when the burner is installed Following these connection d...

Page 11: ...Version June 2019 11 Only 1400 1600 models Note GD60 electricals are identical to GD6...

Page 12: ...eight to give extra working room if required Connect 3 8 soft copper pipe to main valve In the unlikely event that the rating plate is not attached Do Not commission the appliance and contact The Fire...

Page 13: ...firebed mediums into the burner Failure to place the medium correctly may result in the appliance performing inefficiently Open the firebed cardboard box and identify firebox mediums GD60 1200 1400 ha...

Page 14: ...effect issues are o Flame burning under logs o Missing flames along length of burner Both these issues can be resolved by switching the appliance off and slightly repositioning the firebed at the prob...

Page 15: ...ct issues are o Flame burning under logs o Missing flames along length of burner Both these issues can be resolved by switching the appliance off and slightly repositioning the firebed at the problem...

Page 16: ...erate appliance Following the GD60 Operating Instructions on the next page show the owner how to switch the appliance on and off and how to switch between high and low settings If the owner is not ava...

Page 17: ...Appliance doesn t start 1 No gas supply 2 No power supply 3 Low or poor pilot flame 4 Signal from flame rectifier interrupted 5 Signal to sparker electrode interrupted 6 Incorrect sparker electrode g...

Page 18: ...ng and mild warping if a firebox outer skin or support frame defect occurs contact The Fire Dept and the defect will be repaired or replaced at our discretion with all costs covered The Fire Dept warr...

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