Travis Industries 864 TRV Installation Manual Download | Manualshive

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864 TRV

GreenSmart™

Fireplace

Listed by

AS 4553-2008

GMK10026

IAPMO-R&T OCEANA

•

Built-In Direct Vent Fireplace

•

Natural Gas or Propane

•

Residential or Mobile Home

WARNING:

If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.

•

DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.

•

DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

•

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

•

DO NOT MODIFY THIS APPLIANCE.

•

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.

WHAT TO DO IF YOU SMELL GAS

•  Do not try to light any appliance.
•  Do not touch any electrical switch; do not use any phone in your building.
•  Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•  If you cannot reach your gas supplier, call the fire department.
-

Installation and service must be performed by a qualified installer, service agency or the gas
supplier.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA

only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.

Installation Manual

Installer

:

After installation give this manual to the home-
owner and explain operation of this heater.

©

Copyright 2009, T.I. $10.00 100-01226_000 4081126

Dragon Wholesaling Pty. Ltd.

Unit 2, 16 Lexington Drive

Bella Vista NSW

Australia 2153

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Summary of Contents for 864 TRV

Page 1: ...try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aft...

Page 2: ...is Industries 4090501 100 01226_000 Overview This manual details the installation requirements for the 864 TRV GS fireplace For operating and maintenance instructions refer to the 864 TRV GS Owner s Manual part 100 01227 ...

Page 3: ...onsiderations 21 Approved Vent 22 Vent Installation 22 Approved Vent Configurations 23 Restrictor Position 23 Exhaust Restrictor Adjustment 23 Intake Restrictor Adjustment 24 Diffuser Plate Adjustment 25 Rear Vent Config W Horizontal Term no vertical rise 26 Rear Vent Config W Horizontal Term w vertical rise 27 Rear Vent Configuration with Vertical Termination 28 Top Vent Configuration with Horizo...

Page 4: ...s NG or propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If t...

Page 5: ...intenance instructions that you will need at a later time Always follow the instructions in this manual Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Due to the high temperature the heater should be located out of traffic and away from furniture and draperi...

Page 6: ...n square feet 1 400 1 400 Approximate Heating Capacity in square meters 129 129 Maximum BTU Input Per Hour 31 000 31 000 Maximum Megajoules MJ Input Per Hour 32 6 32 6 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Includes the required 1 2 13mm clearance 30 3 4 781mm Back of Fireplace 38 1 4 972mm 36 3 4 933mm 41 1041mm 19 3 4 502mm 38 3 8 975mm 29 1 4 74...

Page 7: ...he section Vent Requirements See the section Minimum Framing Dimensions Drywall Top Vent Configuration Rear Vent Configuration See the section Gas Line Installation 1 Min 25mm Side Wall See Optional Non Combustible Facing Drywall See Optional Non Combustible Hearth Nailing Brackets Required Travis Firestop sku 93006094 Recommended Installation Procedure Frame the opening for the fireplace Make sur...

Page 8: ...e building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equ...

Page 9: ... sure the vent configuration is correct prior to installation You may wish to configure the diffuser when changing the vent configuration Converting the Fireplace to Top Vent Configuration Remove and discard all of the insulation found near the flue assembly make sure to remove every piece Remove the 4 screws securing the intake cover plate Remove it and place it aside Remove the 4 screws securing...

Page 10: ...ver plate with the screws removed earlier Attach the cover plate with the screws removed earlier NOTE flatten the four legs before insaling the cover plate Rotate the flue assembly so the flue points upwards Secure using the twelve screws removed earlier NOTE Use a magnetic tipped nutdriver on these screws take care to prevent the screws from falling into the fireplace DO NOT OVER TIGHTEN THE SCRE...

Page 11: ...or non combustible surface not on linoleum or carpet This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Clearances When installed walls in front of the fireplace must be a minimum 1 25mm to the side of the fireplace Due to the high temperature the heater should be located out of traffic and away from furniture and ...

Page 12: ...bove the vent to combustibles Included Firestop required Part 93006094 Center of Rear Vent 30 3 4 781mm 38 965mm 41 1 4 1048mm 38 1 2 978mm 20 508mm HINT place the fireplace so the center line is at least 5 127mm from both vertical framing members at the rear this allows the vent to pass through the framing without modfications 25 3 4 654mm The on off switch thermostat wire if used should be route...

Page 13: ...aming Dimensions Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace 41 1 4 1048mm 38 1 2 978mm 20 508mm The on off switch thermostat wire if used should be routed to a location near the right front of the fireplace Minimum enclosure height 38 1 2 978mm ...

Page 14: ...larger tab out 90 F 32 2 C Use a screwdriver if necessary Fireplace Drywall Framing Nailing Bracket TOP VIEW 1 2 13mm Drywall 5 8 16mm Drywall There are four nailing brackets on the front of the fireplace Follow the directions below to prepare the nailing brackets Once in place nail or screw the nailing brackets to the framing Fireplace Drywall Framing Nailing Bracket TOP VIEW Make sure the firepl...

Page 15: ...e framing dimensions shown in the illustration below NOTE all clearances still apply 7 1 2 91mm Approximate varies due to vent installation 48 Min 1219mm Minimum 1 2 13mm Clearance NOTE Most installations use 6 152mm Section for 2 X 6 Walls 51mm X 152mm 4 102mm Section for 2x4 Walls 21mm X 102mm Travis 98900166 Minimum 1 25mm Clearance Travis Firestop sku 93006094 ...

Page 16: ...is Industries 4090501 100 01226_000 Corner Installations Top Vent Configuration A typical 45 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply 15 1 2 394mm 48 Min 1219mm Minimum 1 2 13mm Clearance ...

Page 17: ... that system at test pressures in excess of 1 2 psig 3 5 kPA For pressures under 1 2 psig 3 5 kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Fuel This fireplace is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control val...

Page 18: ...er hole covered with a push plug in line with the gas inlet on the gas control valve By rotating the plate 180 F 82 2 C the hole may be re located You may also secure the plate in a customized location using the self drilling screws You may remove this cover plate to install the gas line The cover plate has a 7 8 22mm diameter hole covered with a push plug By rotating the plate 180 F 82 2 C the ho...

Page 19: ...eaker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must be a min 14 gauge and supply 240 Volts at 50 Hz 2 Amps Caution Label all wires prior to disconnection wh...

Page 20: ... to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Note When using a GreenSmart remote use the receiver for on off operation do not use a wall switch or thermostat Warning Make sure all wiring is secure and does not contact hot or moving components OPTIONAL WALL SWITCH included with fireplace Place WARNING label on switch cover Parallel Connection Se...

Page 21: ...quired 1 25mm clearance is met Vent Clearances The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before 48 1219mm Rise After 48 1219mm Rise Sides 1 25mm 1 25mm Above 3 76mm 1 25mm Below Horizontal or 45 Section 1 25mm 1 25mm Horizontal Termination Required Firestop Min 3 76mm 1 or 25mm if a minimum 48 or 1219mm above the...

Page 22: ... for details Always use the high wind cap or high wind sconce cap part 58DVA HSCH or 46DVA HSCH Installation instructions for Simpson Dura Vent may be found at www duravent com 6 5 8 168mm Diameter Vent Reducer 98900165 Vent Installation Slide the vent sections together and turn 1 4 turn until the sections lock in place Screws are not required to secure the vent However three screws may be used to...

Page 23: ...nfigurations detail the correct vent restrictor positions Exhaust Restrictor Adjustment If the diffuser is required to be in position 2 you may wish to adjust the diffuser while the exhaust restrictor is removed Loosen these two screws on the exhaust restrictor Slide the restrictor to the correct restrictor position see the illustration below The screw location indicates restrictor position In thi...

Page 24: ...e intake restrictor is located behind the accent light on the back wall of the firebox To adjust the restrictor follow the steps below Slide the restrictor down to the second position and tighten the screws Position 1 open Loosen the two screws holding the intake restrictor in place Position 2 open Position 3 not used ...

Page 25: ...2 is flattened See the directions below to change the diffuser to position 2 Back Wall of Firebox Firebox Roof Remove the exhaust restrictor 1 4 6mm Nutdriver Remove the diffuser 1 4 6mm Nutdriver Secure the flattened diffuser plate with the screws removed earlier Replace the exhaust restrictor see Exhaust Restrictor Adjustment for restrictor settings Bend the round portion of the diffuser so it i...

Page 26: ...al 45 Elbow Termination See the charts below to determine maximum vent 3 feet 0 915m 0 feet 0 feet 4 max 1 22m Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock Vent with No 45 Elbow 3 feet 0 915m 0 feet 0 feet 2 max 0 61m Vent with 1 45 Elbow Min 4 102mm Horizontal Section Max 24 610mm Horizontal Section s Min 4 102mm Horizontal Section Max 48 1219mm Horizontal Sectio...

Page 27: ...20 feet 6 m 20 feet 6 m 5 feet 1 5 m 10 feet 3 m 5 feet 1 5 m 10 feet 3 m 0 feet 15 feet 4 5 m 20 max 6 m 10 feet 3 m 15 feet 4 5 m 15 feet 4 5 m 20 max 6 m 10 feet 3 m 15 feet 4 5 m 22 max 6 7 m 22 max 6 7 m Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock This is considered a horizontal elbow it does not m...

Page 28: ...0 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m This is considered a horizontal elbow it does not matter whether it turns...

Page 29: ... feet 0 feet 5 feet 1 5m 0 feet 20 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 21 6 4m max 21 6 4m max Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock This is considered a horizontal elb...

Page 30: ...rictor 4 Intake Restrictor 2 Diffuser Position 2 This is considered a horizontal elbow it does not matter whether it turns right or left It may be a 90 or 45 elbow This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run Horizontal Length H1 H2 H1 H2 5 feet 1 5m 0 feet 0 feet 5 feet 1 5m 0 feet 20 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet ...

Page 31: ... with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229mm clearance to any nonmechanical air supply inlet to the building or the combustion ...

Page 32: ...oring the fireplace must be raised so the base of the unit is above the carpet surface or flooring material Floor Mounted Fireplaces Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface Fireplace Stand WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surf...

Page 33: ...ace Tile or other non combustible facing may be placed on the front of the fireplace see Facing Overview on page 34 for further details Drywall Installation Drywall Installation Drywall may be installed up to the front edge of the fireplace If the fireplace is raised drywall up to the bottom edge as well Do not install drywall or any other combustible in front of the fireplace Fireplace Drywall Fr...

Page 34: ...5mm above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Masonry Line Hearth Line Tile Line Tile Line Masonry Line Tile Line Masonry Line Tile Line Masonry Line Tile Line Masonry Line Hearth Line Masonry Line Tile Line NOTE The hearth or facing can extend no greater than 1 25mm above the base of the fireplace The fireplace may be raised to accommodate...

Page 35: ... air Raised Fireplaces Facing is installed 1 25mm maximum above the base of the fireplace Facing is installed to this edge of the fireplace FRONT VIEW Tile Line Tile Line Hearth Line Tile Line 34 1 4 870mm 1 25mm 2 51mm 37 940mm 1 1 8 29mm NOTE FOR FPX FACES FPX arched faces require the FPX Face Upgrade Kit sku 98500686 and a triangular piece of facing in these upper corners See the instructions i...

Page 36: ...ace Note how the facing extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Drywall Tile or other facing under 1 25mm thick Face Floor Max 1 25mm Hearth note how it extends under the face max 1 25mm thick The fireplace may be raised to accommodate thicker hearth materials Floor Mounted Fireplace with Hearth Raised Fireplace with no Hearth SIDE OF FIREPLACE SIDE OF FIREPLA...

Page 37: ...ine Drywall Fireplace Drywall Framing Nailing Bracket Masonry TOP VIEW Protruding Masonry Fireplace Drywall or cement board etc Framing NOTE The nailing brackets are not used for this type of installation secure the fireplace to the floor with the brackets along the base of the fireplace Masonry TOP VIEW Recessed Masonry 35 3 4 908mm 1 41 1041mm Floor Mounted Fireplaces or Raised Hearths Build the...

Page 38: ...8500688 The template helps locate and support the masonry as it being installed Masonry Line Hearth Line Drywall Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Raised Fireplaces Masonry is installed 1 25mm maximum above the base of the fireplace FRONT VIEW 35 3 4 908mm 1 ...

Page 39: ... The masonry extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Floor Mounted Fireplace with Hearth SIDE OF FIREPLACE Drywall Masonry or other non combustible over 1 25mm thick Face Floor Max 1 25mm Hearth note how it extends under the face max 1 25mm thick The fireplace may be raised to accommodate thicker hearth materials Raised Fireplace with no Hearth SIDE OF FIREPLA...

Page 40: ...mm above the fireplace face it must be no deeper than 6 152mm 36 3 4 933mm a b Base of the Fireplace Combustible mantel columns legs that protrude more than 3 4 75mm from the glass frame must meet the sidewall clearance If they protrude 3 4 75mm or less they must meet the facing clearance 2 1 4 57mm from the glass frame to the side of the fireplace not in front of it Non combustible mantel columns...

Page 41: ...02mm EXTERIOR WALLS When installed with a 2x4 51mm X 102mm exterior wall the termination may not fit flush against the exterior wall You may wish to place framing around the termination to fill the gap SIDE OF FIREPLACE Horizontal Termination Travis Ind MIn Vent Kit SKU 98900168 Includes a 4 102mm section and horizontal termination Drywall Optional Tile NOTE If required to use drywall inside the f...

Page 42: ... Section Firestop NOTE FOR 2 x 4 51mm X 102mm EXTERIOR WALLS When installed with a 2x4 51mm X 102mm exterior wall the termination may not fit flush against the exterior wall You may wish to place framing around the termination to fill the gap SIDE OF FIREPLACE Horizontal Termination Travis Ind MIn Vent Kit SKU 98900168 Includes a 4 102mm section and horizontal termination NOTE If required to use d...

Page 43: ...all the four AA batteries included in the owner s pack into battery holder see the illustration below The AA batteries act as a power backup in case the household AC power goes out Install the 9v battery included in the owner s pack into control panel light assembly see the illustration below The battery holder is held in place with Velcro and may be removed for easier access AA Battery AA Battery...

Page 44: ...t air shutter Typically the front air shutter is fully closed left on NG fully open right on LP 10 Turn the flame adjust knob to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your Travis dealer for a remedy 11 Give this manual to the home owner fo...

Page 45: ...ils Open the six latches holding the glass frame in place start with the bottom three follow the directions shown to the right a Lift the glass frame up and pull it forward to remove b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions above in reverse c Lift the glass frame slightly and attach the lower latc...

Page 46: ...ned 1 4 turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be at a different angle than illustrated Note how the washer on the latch fits behind the flange on the glass frame anchor Glass Frame Anchor Once fully inserted turn the latch u...

Page 47: ..._000 Log Set Installation Log Set Overview When installed the ten 10 logs should appear as shown below The directions on the following pages detail installation of this log set Left Twig Front Ember Chunk Right Log Front Left Log Left Log Back Log Right Twig Center Twig Center Log Center Left Twig ...

Page 48: ...back log has two pockets that insert over two tabs on the back burner see photos below Place the log in place and push it back The log straddles the burner and does not cover any burner holes Right Log The right log has a channel on the bottom that fits over the grate Place the log in place and slide it to the rear ...

Page 49: ...Left Log The front left log has a channel that fits over the grate When in place the knob on the front of the log fits over the grate as well Left Log The left log has a channel on the bottom Place this channel over the grate When in place make sure the log is positioned so it does not block any burner holes ...

Page 50: ... The center twig is shown below It has a pin on the bottom side When in place the fork on the front straddles the grate and the pin rests on the rear burner make sure it is not over any burner holes Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate Place it as shown below ...

Page 51: ...twig as shown below The front left log has a groove that will point the twig upwards and to the right Center Left Twig The left center twig is flat on the bottom and has a fork at one end Place the twig as shown below Note how the twig rests in the groove in the front left log and the ford lies directly on the bend in the rear burner Make sure the twig is positioned so it does not cover any burner...

Page 52: ... a hole on the back and a fork on the front Position the log so this fits over the pin on the back log Make sure the fork on the front of the log fits over the grate as shown below Right Twig The right twig has a hole on the bottom that fits over the pin on the right log Position the twig so it rests on the back log as shown below ...

Page 53: ...ers only 53 Travis Industries 4090501 100 01226_000 Ember Installation A bag of embers is provided to further enhance the firebox Place the embers on the firebox floor and on the burner Do not place embers over any of the burner holes or air channels ...

Page 54: ...ove the burners following the directions below Lift the rear burner slide it to the right and lift it from the firebox The burner has a bracket that inserts over two pins behind the burner When replacing the burner make sure it is properly located Lift the front burner slide it to the right and lift it from the firebox When replacing the burner make sure it is properly located The rear burner air ...

Page 55: ...n so the orifice protrudes 15 16 23 8mm indicating full insertion d Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices Front Rear NG 49 49 LP 56 57 c Front Burner Orifice Manifold Slide the air shutters to provide access to the orifices Rear Burner Orifice 15 16 23 8mm Remove and discard the tw...

Page 56: ...the screws see a below holding the stock regulator in place see b below Remove the stock regulator and gasket see c below Place the LP regulator in place making sure the pre fitted gasket see c below is in place NOTE There is a label on the base of the regulator knob indicating regulator type NG or LP Secure the regulator with the screws included with the regulator tighten to 25 lb in of torque 2 ...

Page 57: ... pins on the burner stand Remove the rear air deflector two screws hold it in place Remove the exhaust restrictor 4 screws hold it in place Remove the screw holding the accent light assemblies in place Re position the assemblies so they are laying flat this allows the rear fireback to install d c a Place the rear fireback in place The side fireback holds the rear fireback in place hold the rear fi...

Page 58: ...wards to engage the upper slot You will need to lift the grill slightly to get it over the bushing Once in place the grill is held in place by gravity Lower Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace both sides You may need press on the grill to get the tab over the bushing this prevents the grill from accidentally falling off Bend thi...

Page 59: ...Optional Equipment for qualified installers only 59 Travis Industries 4090501 100 01226_000 ...

Page 60: ...HorizontalTermination 42 Installation Options 6 Installation Overview 7 Intake Restrictor Adjustment 24 Error Reference source not found 2 Log Set Installation 47 LP Conversion Instructions 47 Mantel Requirements 40 MinimumFramingDimensions RearVentConfiguration 12 MinimumFramingDimensions TopVentConfiguration 13 Nailing Brackets 14 Overview 2 Packing List 7 Raised Fireplaces 11 RearVentConfigurat...

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