Duplex Filter Pi 2100 up to NG 400
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10. Installation, operating and maintenance instructions
10.1 Filter installation
When installing filter make sure that sufficient space is available to
remove filter element and filter housing.
Preferably the filter should be installed with the filter housing pointing
downwards.
The maintenance indicator must be visible.
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10.2 Connecting the electrical maintenance indicator
The electrical indicator is connected via a 2-pole appliance plug ac-
cording to DlN EN 175301-803 with poles marked 1 and 2. The elec-
trical section can be inverted to change from normally open to nor-
mally closed position or vice versa. The state on delivery is a nor-
mally closed contact.
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10.3 When should the filter element be replaced?
1 .
Filters equipped with visual and electrical maintenance
indicator:
During cold starts, the indicator may give a warning signal.
Press the red button of the visual indicator once again only after
operating temperature has been reached. If the red button im-
mediately pops up again and/or the electrical signal has not
switched off after reaching operating temperature the filter ele-
ment must be replaced after the end of the shift.
2 .
Please always ensure that you have original Filtration Group
spare elements in stock: Disposable elements cannot be
cleaned.
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10.4 Element replacement
Note: Elements may only be replaced by people who are familiar
with the function of the filter. When replacing elements, appropriate
safety clothing (protective goggles, gloves, safety shoes) must be
worn.
Note: The maintenance indicator monitors the filter side in operation,
which is identified by the position of the switching lever catch. The
change-over transfer valve must be switched prior filter servicing.
Now the signal of the maintenance indicators cancelled and the red
button can be repressed again:
1 .
Operate and hold pressure equalizing lever located behind
switching lever. Pull catch knob and swivel switching lever. En-
gage the catch on the clear filter side. Place through or drip pan
underneath to collect leaving oil.
2 .
Loosen vent screw of the filter side not in use by 2-3 turns; max.
until contact is made with the safety stop.
3 .
Unscrew filter housing by rotating same counter-clockwise and
clean with a suitable medium.
Warning: The shift lever may not, from now until the screw-
ing back in of the filter housing (7.), be activated under any
circumstances!
4 .
Remove filter element with a side-to-side motion.
5 .
Check O-ring on the filter house for damage. Replace, if neces-
sary.
6 .
Make sure that the order number on the spare element corres-
ponds to the oder number of the filter name-plate.
7 .
Lightly lubricate the threads of the filter housing and screw into
the filter head. Maximum tightening torque for NG 40 to 100 =
30 Nm, for NG 160 to 400 = 50 Nm.
8 .
To refill the filter chamber, operate only the pressure equaliz-
ing lever (leave the switching lever arrested in its catch) long
enough for the medium to emerge bubble- free from the vent
bore.
9 .
Tighten vent screw. Check filter for leaks by operating the pres-
sure equalizing lever once again.
