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FilterSense DynaCHARGE PM 1 PRO-A, Installation And Operating Manual

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FilterSense DynaCHARGE PM 1 PRO-A Installation And Operating Manual Download Page 26

PM 1 Installation and Operating Manual v1.2 

26

 

FilterSense © 2016 

 

Settings (PM 1-T) 

Exit Settings

Exit Settings

RANGE pA

FORCING mA

SMOOTHING 

SECONDS

EXIT

LANGUAGE

Range Selection

0-100 LINEAR / 0-500 LINEAR / 0-1000 LINEAR / 0-5000 

LINEAR / 0-100K LINEAR / 0.5-500 LOG / 5-5000 LOG

Analog Output Forcing Selection

YES / NO

Smoothing Entry

NUMERIC ENTRY

Language Selection

ENGLISH / DEUTSCH / FRANCAIS / ESPANOL

Next

Next

Enter

Enter

INFO

PM 1 Information

SERIAL NUMBER / FIRMWARE VERSION / 

HARDWARE VERSION

 

 

 

Summary of Contents for DynaCHARGE PM 1 PRO-A

Page 1: ...INSTALLATION OPERATING MANUAL Particulate Monitor Model DynaCHARGE PM 1 T 978 927 4304 800 Cummings Center 355W Beverly MA 01915 USA www filtersense com...

Page 2: ......

Page 3: ...2 3 Installation 13 3 1 Location 13 3 2 Process Mounts 15 3 3 Mounting 16 3 4 Test Port 18 4 Wiring 19 4 1 Terminal Connections 21 5 Operation 23 5 1 User Interface 23 5 2 Settings 24 6 Commissioning...

Page 4: ...d that the component must be returned for evaluation repair a Return Material Authorization RMA number will be issued You must include the RMA number on the packing slip and mark the outside of the sh...

Page 5: ...ost profits lost savings environmental compliance costs or other incidental or consequential damages or injury arising out of the use or inability to use this manual even if advised of the possibility...

Page 6: ...d environmental monitoring Safety must be addressed with the detailed engineering redundancy and safety certified components where applicable Consult factory for critical safety applications GROUNDING...

Page 7: ...ated Documentation This manual is to be referenced in conjunction with the following FilterSense documentation Product Information Publication Number Title 228 1077 FilterSense Particulate Monitoring...

Page 8: ...nly PM 1 T o Basic Particulate 4 20mA Transmitter o Integral Electronics Only The PM 1 is also available in a PRO version for demanding process control and EPA compliance applications Refer to separat...

Page 9: ...arge signal is digitally analyzed and processed to provide an output that is reasonably linear to mass The unit of measure is picoamperes pA For highest accuracy and linearity to mass refer to model P...

Page 10: ...10 0pA Range 0 to 100 000pA Powder Flow Only Minimum Detection Level R1 R2 R9 1 5 mg m3 5 10 mg m3 10 mg m3 Minimum Particle Size 0 3 Micron Temperature Ambient 13F to 160F 25C to 71C 40F to 185F 40C...

Page 11: ...ale 0 5 in BSPT Male 1 0 in Quick Clamp 1 5 in Wetted Materials C 316L Stainless Steel Optional Fully Insulated Probe Teflon Coating 316L Stainless Steel Teflon Probe Nipple Mount Process Temperature...

Page 12: ...4 in 60 9 cm L24 Length 30 in 76 2 cm L30 Length 36 in 91 4 cm L36 Process Mount NPT Male 0 5 in 1 3 cm with Mounting Coupling N05 Optional Remove NPT Mounting Coupling R BSPT Male 1 0 in 2 5 cm with...

Page 13: ...ion Confirm compatibility of sensor ratings with process and installation area Check label for the following o Process temperature rating o Process pressure rating o Wetted materials o Enclosure ratin...

Page 14: ...run can be horizontal or vertical Powder Flow Locations Best installed in pneumatic section positive or negative pressure For gravity feed consult factory Grounded metal duct required o Consult factor...

Page 15: ...The following types of process mounts are available Threaded NPT Standard G BSPT Optional Threaded Nipple Threaded Half Coupling Process Mount Quick Clamp Clamp Allows quick and easy removal from pro...

Page 16: ...applications and 1 4 to 1 2 of the pipe diameter for powder flow applications In smaller pipes the probe should be 1 in 25 4 mm minimum from the opposing side Welding and Clearance clamp mount to ensu...

Page 17: ...can cause the nipple not to protrude into the process Extended mounts can cause particulate buildup on the insulator and sensing probe Contact the factory for custom sensor nipple extensions for prope...

Page 18: ...ions to include a sensor test port for Response Testing Location and Mounting Non hazardous areas only Negative pressure location Install at least 3 ft upstream of the particulate sensor In line with...

Page 19: ...d be tight Conduit should be routed downward to prevent moisture from entering enclosure Recommended Service Loop Flex conduit and ground cable should be sufficient length to allow removal of the sens...

Page 20: ...o Internal enclosure ground screw o Electronics module earth ground terminal Analog wiring cable shield should be terminated to earth ground in PLC DCS cabinet or at panel meter terminate at one end...

Page 21: ...v1 2 21 FilterSense 2016 4 1 Terminal Connections PM 1 A Terminal connections for power and two alarm relays All wiring must be rated for 250V minimum Always disconnect power before connecting removi...

Page 22: ...ring must be rated for 250V minimum Always disconnect power before connecting removing wiring from the terminal connectors Analog 4 20mA wire should be 22 AWG stranded shielded twisted pair Belden 887...

Page 23: ...ser can view live values or choose to access the Settings Keypad User Interface Key Description Up Next Next reading or setting Increment value Right Enter Enter setting Move cursor right Accept value...

Page 24: ...Pressing the ENTER key on Setup will enter the Login display Live Analog Output Reading PM 1 T Only 25 pA 408 mA 5ETUP LOGIN Next Enter Live Particulate Reading Setup Menu User Login Login is required...

Page 25: ...A1 Logic Selection HI LO A1 Fail Safe Selection YES NO A2 SETPOINT pA A2 DELAY SECONDS A2 LOGIC A2 FAIL SAFE A2 Setpoint Entry NUMERIC ENTRY A2 Delay Entry NUMERIC ENTRY A2 Logic Selection HI LO A2 F...

Page 26: ...CONDS EXIT LANGUAGE Range Selection 0 100 LINEAR 0 500 LINEAR 0 1000 LINEAR 0 5000 LINEAR 0 100K LINEAR 0 5 500 LOG 5 5000 LOG Analog Output Forcing Selection YES NO Smoothing Entry NUMERIC ENTRY Lang...

Page 27: ...e real time output Adjust for reasonably stable baseline readings while response to peaks remains dynamic and fast Adjusting too high may limit setting an alarm based on peaks Adjusting too low may re...

Page 28: ...vate alarm 1 A1 Logic HI Activation logic HI or LO A1 Fail Safe No Determines relay state of alarm 1 output closed open A2 Setpoint pA 100 Limit for alarm 2 activation A2 Delay Seconds 5 Amount of tim...

Page 29: ...100 Linear 0 500 Linear 0 1000 Linear 0 5000 Linear 0 100K Linear 0 5 500 Log 5 5000 Log Forcing mA No Stepwise simulation of analog output YES or NO Analog Output Range Selection Range selection reco...

Page 30: ...e main approaches to setting the alarms Leak Alarming focus is on detecting leaks in filter media Adjust Smoothing Seconds for good response to cleaning cycles while keeping the baseline fairly stable...

Page 31: ...g alarm of filter leak through HI alarm Filter leak increases causing a baseline shift HIHI alarm triggered Filter replaced Baseline and cleaning peaks return to normal levels Typical Readings for Mod...

Page 32: ...esult will remain until power is cycled and the error has cleared Follow the steps below to run a Power Up Check Power Up Check Procedure 1 Cycle power to the PM 1 2 If ERR 1 or ERR 2 is displayed on...

Page 33: ...st recommended c Increase particulate flow by changing process 2 Monitor the particulate reading for an increase in particulate RESPONSE TESTING Particulate injections should only be performed in non...

Page 34: ...Confirm correct scaling between 4 20mA output and PLC Inspect the electronics enclosure to check that water has not entered the enclosure o If water is found contact Technical Support Perform a Respon...

Page 35: ...be verified by conducting functional verification checks of the electronics and manually inspecting the sensor after one and six months of operation After these two initial checks if no need for senso...

Page 36: ...t the electronics module can be easily replaced An electronics module can be replaced by following the steps below 1 Remove the cover to the PM 1 2 Record all settings from the existing electronics mo...

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