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Filtec Omnivision 1000 Series, Upgrade Installation Manual

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Filtec Omnivision 1000 Series Upgrade Installation Manual Download Page 1

 Omnivision Upgrade

Installation Manual

Document 45277-0805

Summary of Contents for Omnivision 1000 Series

Page 1: ...Omnivision Upgrade Installation Manual Document 45277 0805...

Page 2: ...trial Dynamics Company Ltd Filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company Ltd All other trademarks are the property of their respective owners Contact Informat...

Page 3: ...2 Document 45277 0805...

Page 4: ...3 Omnivision Upgrade Installation Manual Document 45277 0805...

Page 5: ...Switch 1 12 Power Harness Installation 1 12 AC Breaker and Motor Controller Panel 1 12 AC Wire Routing 1 14 E Stops 1 15 Mechanical Installation 1 16 Air and Water Valve Packed in Lower Cabinet Kit P...

Page 6: ...tion Head 1 35 Parts Removal 1 35 Bracket Installation 1 35 Optional Items 1 39 3000 Series Inspection Head 1 40 Parts Removal 1 40 Bracket Installation 1 40 Optional Items 1 42 Inspection Head Cable...

Page 7: ...nstallation of parts assemblies 1 55 Powering up the Electronic Chassis 1 55 Replacing Doors Panels 1 56 OSW Upgrade Optional 1 57 Parts Removal 1 57 Rotator Installation 1 58 OSW Conduit 1 58 Bottom...

Page 8: ...4 Omnivision Upgrade Installation Manual Document 00805...

Page 9: ...led with Part of nnnnn where nnnnn is one of the kit numbers listed above Organize the boxes by kit and stage them in a safe area that is easy to access It is recom mended that each box is opened ahea...

Page 10: ...afternoon The upgrade should be performed according to the following schedule Machine Kit Preparation Time The day prior to the upgrade effort It is assumed that the machine will be running production...

Page 11: ...mer T1 T2 IDC supplied Sola power regulator if exists TB1 and all wiring to Vacuum motor starter and trans former primaries Wiring between vacuum motor starter and vacuum motor Vacuum Pump All vacuum...

Page 12: ...ble routing commences in the upper and lower cabinets Day 3 Completion of Cable harness wiring The electronic chassis is installed and all cable routing and connections are finalized in the upper and...

Page 13: ...process as each of the harness has a corresponding color Parts Removal Keep all hardware until the end of the upgrade as these parts may be needed Remove the following items from the Omnivision Top bo...

Page 14: ...compo nents must be secured and prepared to be returned to IDC Wrap each entire electronic chassis and the LCM assembly in the anti static wrap that was used for the new components and place in the up...

Page 15: ...Machine Preparation 7 Document 45277 0805 Echain...

Page 16: ...owing drawing for the location For OV900 Series 1000 2000 all OV1200 Do not lose this plate Plate 2 will be used later in the upgrade For OV900 Instead of the plate pictured below you will be using th...

Page 17: ...Machine Preparation 9 Document 45277 0805 Red Harness Yellow Column White Column BLUE COLUMN Plate 2 Location...

Page 18: ...1 Socket Head Screw 4 8 Flat Washer 10 8 Lock Washer 16 8 32 Nut 6 Using the drill guide tool 45283 drill holes for SB1 45265 SB3 45268 Note When drilling the holes use cutting oil and low drill speed...

Page 19: ...5277 0805 Place a 41204 gasket underneath the junction box and use the included screws to attach the junction box Placement on Base Cabinet Exterior 13 64 Drill 3x Drilling Guide 25 64 Drill Alignment...

Page 20: ...ough the existing conduit These wires come in a sets of 2 each One set of wires will land on the motor starter Depending on the base cabinet installation the wires that connect to the primaries of the...

Page 21: ...e the wires bundled to the side of the mechanical assemble as is it being placed into location On the 1200 there are two bolts nut serts to mount the unit The 900 has three bolts nut serts to attach i...

Page 22: ...including the wires going to the AC Filter and the vacuum motor Use a fishing loop to lift the cables up the column and lay them according to the following diagram VACUUM MOTOR FILTER N FILTER H T2 X1...

Page 23: ...p switches 92364 Packed in Lower Cabinet Kit P N 45252 first Then install the main body of the new E Stops through the hole from inside of the machine Install and tighten the washer and lock nut Insta...

Page 24: ...d inside at the lower level as shown The water valve will need to be completely replaced with P N 43110 Remove the brass block and discard Replace any fittings as necessary Replace only the solenoid o...

Page 25: ...gnate that as the operator side Remove the keypad from the operator side Remove the plate underneath the keypad Save the plate as this will be used later in the upgrade Place the plate and gasket in p...

Page 26: ...to the column Mount the Support bracket to the back of the enclosure Use the slotted end resting on the Omnivision as a guide to mark the column Remove the support bracket and drill two holes Use the...

Page 27: ...ck cable is included as a separate cable This cable should be routed as shown on the following diagram The interlock cable should be routed by starting at the four corners Connect the cable to the int...

Page 28: ...the upper cabinet This starting point is shown in the following figure Separate two cables 45211 SW3 P1 AND 45211 PL2 J3 from the rest of the Red harness These cables will go down the white column alo...

Page 29: ...s is to pass the harness through the opening on the side of the column The bundle should be pulled up and out of the top of the column Yellow Blue Harness P N 45264 Packed in Upper Cabinet Kit 45251 M...

Page 30: ...ut of the keypad hole Route the Yellow harness through the yellow column Tie the loose interlock cable onto the Blue harness and run them both down the blue column White Harness P N 45263 Packed in Up...

Page 31: ...placement of two Allen head screws that hold the grey mounting strip in place Replace the two bolts with the included bolts Tighten the two bolts and place a nut underneath each bolt The lower UPS bra...

Page 32: ...Stack Lamp Kit Silicone Mark a position close to where the strobe lights were mounted This should be mounted towards the side where the touchpad is to be mounted A new hole should be drilled 5 from th...

Page 33: ...N 45251 Start routing the Upper Cabinet Harness from the center Monitor cable 45201 as a reference for the center The monitor cable will run into the monitor enclosure Run the rest of the harness alon...

Page 34: ...ked with Card Cage P N 45231 to mount the electronics chassis Do not use brackets P N 43072 whose parts are only for Series 3000 upgrades Mount the bracket 43055 on the side rails with the screws prov...

Page 35: ...mnivision by using the retaining bolts that held the older electronics housing Do not use brackets P N 43055 whose parts are only for Series 1000 2000 upgrades Use the plastic spacers provided P N 430...

Page 36: ...outing The yellow harness has the cables which will run into the inspection head The cables that run into the inspection head should have the extra length at the bottom of the raising pole to allow th...

Page 37: ...pole to allow movement of the inspection head YELLOW HARNESS 40456 7 SB2 J9 40456 8 SB3 J9 Inspection Head Cables 45210 S6 P1 40549 4 SCC2 P1 45208 FIC P1 45228 IRLD P500 40549 3 SCC1 P1 45228 STR2 P1...

Page 38: ...rest of the white harness as shown in the diagram Blue Harness Cable Routing Take the loose cable 45207 and plug it into the sensor Junction Box 2 Route the rest of the remaining cables as shown BLUE...

Page 39: ...kr Assy 45269 45205 J3 from Red Harness P N 45262 40577 2 J10 from Red Harness P N 45262 45206 J9 from Red Harness P N 45262 45240 J11 from Red Harness P N 45262 45199 J13 from Red Harness P N 45262 4...

Page 40: ...ble 45197 into the inspection head PLC Comm OSW Interface Plate Mechanical Mounting Mount the plate in the base cabinet as shown in the following drawing MODULE PLC J7 IDC NET J8 DSW LAMPS J5 OSW POW...

Page 41: ...racket PN 43108 Note For Series 3000 units SB2 will be mounted beneath the original K1 K2 plate on the alternate Plate 2 originally used for mounting the OV PLC Comm Connector box It will be necessary...

Page 42: ...34 Omnivision Upgrade Installation Manual Document 45277 0805 White Column Red Column INTERLOCK SWITCH Inspection Head S5P1 TRIG P2 STR2 P5 P10 P12 XMFR5 P2 SB2 PLATE STR1 P5 SB2 Harness Routing...

Page 43: ...he new brackets to be mounted Bracket Installation The Universal Inspection Plate PN 43116 can be mounted on either Left or Right hand machines It is mounted using the stud welds from the back cover F...

Page 44: ...lace the upper nuts into place and tighten Place the mounting standoff PN 39929 on the bracket to form a triangle This will allow the IR card cover to snap into place easily Snap the IR RLD Amplifier...

Page 45: ...Mount the IR RLD Shield PN 43126 onto the bracket Connect the IR RLD Ground wire PN 36179 onto the IR RLD card and attach to the inspection head Mount three Support Spacers PN 37148 2 onto the side o...

Page 46: ...0805 Place the Mounting Bracket PN 43119 on the spacers and place the Servo Adapter Board PN 41777 inside the bracket Place the Quad Pin Buffer card PN 31195 onto the Mounting bracket Place the Trigg...

Page 47: ...n the serial number of the machine and if it has been upgraded in the past Servo Adapter Plate The Servo Adapter card PN 36672 can be mounted on the back of the servo mounting using the Servo Adapter...

Page 48: ...for Series 3000 machines The Universal Inspection Plate PN 43116 can be mounted on either Left or Right hand machines It is mounted using the stud welds from the back cover Make sure all of the cable...

Page 49: ...lace the mounting standoff PN 39929 on the bracket to form a triangle This will allow the IR card cover to snap into place easily Snap the IR RLD Amplifier Card PN 35486 into place with the two DB9 co...

Page 50: ...ng bracket Replacement Servo Adapter Card The Servo Adapter card PN 36672 can be mounted on the base of the optics triple tower using two 4 40x5 8 screws Remove the old card and mount the plate and ad...

Page 51: ...Mounting Bracket PN 43119 on the spacers and place the Servo Adapter Board PN 41777 inside the bracket Place the Quad Pin Buffer card PN 31195 onto the Mounting bracket Place the Trigger Card Label P...

Page 52: ...0 to the studs on the Universal RLD plate which was installed on the back wall of the Inspection Head Attach standoffs P N 41441 qty 4 to the studs on bracket 43120 and mount the FInish Interface Card...

Page 53: ...LD Cable IR RLD Card Yel Blu harness 45264 41568 1 Servo Cable Servo Card Servo Adapter 45212 Trigger Cable Use 45212 Adapter Cable if needed Trigger Buffer Card SB2 Hnss 45267 45197 RS 485 Net 45196...

Page 54: ...Adapter For Series 3000 star motor R H unit Wht 4 Blk 5 L H unit Wht 5 Blk 4 45286 Adapter Base Strobe For units with Base HV Ring Strobe units P N 16806 24703 28769 45288 Adapter Pin Trigger For uni...

Page 55: ...vo Adapter Card Connections Connect the Inspection Head Servos to their appropriate location on the servo adapter card IR Brightness IR Zoom Finish Brightness Finish Zoom ISW Brightness ISW Zoom Base...

Page 56: ...x 3 8 bh 2 8 lock washer 2 8 flat washer 2 6 32 x1 2 bh 10 6 lock washer 10 6 flat washer 10 Plug the three cables 41474 45202 45203 coming out of the keypad into the touch pad Any extra cable slack s...

Page 57: ...that it is greater than1M 5 Measure the resistance between GND And Phase 2 and verify that it is greater than 1M 6 Measure the resistance between the machine frame and the Inspection head and verify...

Page 58: ...e the following connector and insure they are not connected to their respective power supplies PS5 P1 5V Supply PS4 P1 12V Supply PS1 P1 48V Supply 6 Turn CB2 ON 7 Verify the voltage at following conn...

Page 59: ...r Supply 2 Turn CB3 ON 3 Verify that the voltage at PS12 P1 STR1 P1 XFMR P1 and PD2 P2 is 120 VAC 4 Turn CB3 OFF and reconnect the connectors that were tested 5 Remove the following connectors UPS P12...

Page 60: ...Circuit 1 Disconnect MTR3 P1 Diffuser Drive Motor 2 Turn CB5 ON 3 Verify that the voltage at MTR3 P1 is 120VAC 4 Turn CB5 OFF Testing CB6 Circuit 1 Turn CB6 ON 2 Verify that the voltage at PL1 J1 and...

Page 61: ...move MTR2 P1 Takeaway Power 2 Turn CB10 ON 3 Verify that the voltage at MTR2 P1 is 120VAC 4 Turn CB10 OFF and reconnect MTR2 P1 Testing CB11 Circuit 1 Turn CB11 ON 2 Check PL1 J1 Utility 2 Euro Panel...

Page 62: ...54 Omnivision Upgrade Installation Manual Document 45277 0805 5 Measure XFMR2 P1 for 220VAC 6 Turn Off CB12...

Page 63: ...e J2 j4 J5 J6 J7 J8 J9 J12 and J16 7 Turn on CB3 and check all of the LED s on the top of the power supply 8 Turn off CB3 9 Reconnect connectors disconnected in step 6 Final installation of parts asse...

Page 64: ...onnector J39 enabling proper function of pin mode 6 Run static checks on the machine as would be performed when commissioning an OV II Note If the Reject verifier Option is installed the Mode potentio...

Page 65: ...ional 57 Document 45277 0805 OSW Upgrade Optional Parts Removal Remove the OSW camera box on both sides of the OSW by removing the four large phillips head screws on the bottom plate Remove the mirror...

Page 66: ...gle Outer Sidewall SOSW machines refer to drawing 43133 Upper Rotator and 43149 Lower Rotator for installation details OSW Conduit Remove the conduit and cover the holes with the plugs provided Measur...

Page 67: ...ocument 45277 0805 Insert the OSW conduit Right Angle into the OSW and tighten into position Bottom Plate Assembly Remove the mirror from the Bottom Plate Assembly and mount onto the OSW base plate wi...

Page 68: ...cument 45277 0805 Camera Mount Drill the center tunnel with the drill guide Mount the Top Camera bracket and tighten down the assembly Replace the bottom plate mirror Cable Connections PS 10 PS 8 Remo...

Page 69: ...y supplied by the customer so that it can be applied independent of the OV machine ON OFF switch status In feed Guide Adapters Install a set of infeed guide adapters P N 43141 to each set of starwheel...

Page 70: ...62 Omnivision Upgrade Installation Manual Document 45277 0805...

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