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Safety Information

First Aid for Refrigerant Exposure

Inhaled:    Move to fresh air immediately. 

Eye:  

Immediately flush eye with water. Seek medical attention.

Skin:   

Immediately flush skin with water. Seek medical attention.

General

1.  This is not a consumer machine. Only qualified personnel trained 

in the recovery or pumping of refrigerant may operate this 

machine. 

2.  Read and understand this operator’s manual in its entirety before 

using MR45INT to prevent injury or damage to you or equipment.

Environmental

1.  Use only within operating conditions (0°C to 43°C)

2.  Ensure fan opening is clear of debris.

3.  Explosion and fire risks: 

Do not use near sewer lines.   

Do not use in poorly ventilated enclosed areas.  

Do not use near gasoline, acetylene, or other flammable gases.  

Do not use to pump hydrocarbons.  

Do not use near flames or sparks. 

Assume all components are pressurized. 

Personal Protection

1.  Frostbite danger. Be careful using hoses.

2.  Use personal protective equipment: 

Wear safety goggles. 

Wear earplugs if using for long durations. 

Wear protective gloves.

3.  Use a scale as the primary indicator of refrigerant cylinder fill 

status. Overfill sensor protection should only be used as backup.

MR45INT Protection

1.  Use only on approved list of refrigerants (page 8).

2.  Do not use with hydrocarbons.

3.  Ensure mesh screen filter is installed and clean (page 32).

4.  Use a filter drier on the input port and change it often to protect 

machine from contaminated refrigerants.

Setup

1.  Ensure power switch is OFF before plugging into power.

2.  Repair any damaged parts before using. 

3.  Disconnect power and allow fan to stop before opening or 

servicing MR45INT.

4.  Perform self test periodically (page 24).

5.  Ensure power cord is not damaged.

6.  Ensure power cord is fully connected to IEC port (page 17).

7.  Ensure all equipment is grounded.

8.  Extension cord options:  

14 AWG or thicker, up to 15 meters (50 feet) 

12 AWG or thicker, up to 30 meters (100 feet)

9.  Ensure extension cord is grounded, 3 conductor grounded.

Operational

1.  Use correct refrigerant hoses with ball valve shutoffs.

2.  Keep track of the current amount of refrigerant in the cylinder. 

Refrigerant scales are a good way to do this.

3.  Overfilling a cylinder past 80% can cause an explosion and 

violates DOT laws. 

4.  Close cylinder off from refrigerant if it reaches 80% of its capacity.

5.  Use only DOT CFR 49 or UL-approved refrigerant cylinders for the 

refrigerant being recovered.

6.  Use recommended accessories.

7.  Monitor pressures and temperatures.

8.  Self purge MR45INT after each use. No refrigerant should remain 

in the machine.

Summary of Contents for MR45INT

Page 1: ...Fieldpiece Refrigerant Recovery Machine OPERATOR S MANUAL Model MR45INT ...

Page 2: ...ion Setup Operational Class A2L Refrigerants Tech Tips 14 General Setup Operational Controls 16 Display and Buttons Status Icons and Messages Port Routing Control MR45INT Refrigerant Flow Dynamic Pressure Measurement Functions 24 Self Test Self Purge Purging a Recovery Cylinder 80 Overfill Sensor Cable Port Direct Liquid Vapor Recovery Push Pull Recovery Troubleshooting 30 Status Messages Other Sy...

Page 3: ... Screens for Input Port 3 Extra O ring for Input Port 65 cm IEC Power Cord Operator s Manual 1 Year Warranty WARNINGS Do not use to pump hydrocarbons explosion risk Do not use to pump flammable media explosion risk Do not connect MR45INT to power unless the local environment has been verified to be clear of combustible gas with a trusted leak detector explosion risk Inhalation of high concentratio...

Page 4: ...reuseofmaterialresources Toreturnyouruseddevice please use the return and collection systems or contact the retailer where the product was purchased They can take this product for environmental safe recycling Description The MR45INT is the first variable speed DC motor recovery machine with a digital display Recover refrigerant easier and quieter than ever before Connect your hoses to the convenie...

Page 5: ...d Power Source 190 to 255VAC 50 60 Hz 1 phase Nominal Current Draw 7 0 A Valve Single dual route ball valve Input Port Filtration 9 mm mesh screen stainless Noise Sound pressure level 70 db A Dimensions 376 mm x 250 mm x 344 mm 14 8 x 9 8 x 13 5 Weight 10 kg 22 lbs Operating Environment 0 C to 43 C 32 F to 109 F Storage Environment 20 C to 60 C 4 F to 140 F Approved Refrigerants 12 22 32 134A 143A...

Page 6: ... as backup MR45INT Protection 1 Use only on approved list of refrigerants page 8 2 Do not use with hydrocarbons 3 Ensure mesh screen filter is installed and clean page 32 4 Use a filter drier on the input port and change it often to protect machine from contaminated refrigerants Setup 1 Ensure power switch is OFF before plugging into power 2 Repair any damaged parts before using 3 Disconnect power...

Page 7: ...e power to nearby equipment is disconnected before opening the system 6 Ensure there are no flames or sparks in the area including cigarettes 7 Ensure the power switch is OFF 0 before plugging into power A Turn switch OFF B Plug into power C Turn switch ON D Perform and complete recovery operation E Turn switch OFF F Unplug from power 8 Always open valves of A2L refrigerant equipment slow enough t...

Page 8: ...y for recovery but can make it more convenient and increase speed by having 2 system hook ups 4 Use a Schrader valve core removal tool to temporarily remove valve cores from service ports 5 Use the push pull method if recovering over 14 kg 30 lbs 6 Evacuate your empty recovery cylinders to 75 cmHg 29 6 Hg before use for fastest recovery 7 Know how much refrigerant you expect to recover before star...

Page 9: ...l Knob Input Port Mesh Screen Filter Backlit Digital Dual Display and Buttons Output Port 80 Overfill Sensor Port Cable Not Included Power Switch Shown ON IEC Power Cord Storage IEC Power Cord Port and Plug 17 16 Controls ...

Page 10: ...or 10 sec Tank 80 Full Motor stopped Overfill sensor triggered by liquid level of refrigerant in the recovery cylinder Input Closed Cannot zero pressures Open input port Output Closed Cannot zero pressures Open output port High Voltage Warning Motor stopped Voltage was above 250VAC Low Voltage Warning Motor stopped Voltage was below 200VAC High Pressure Cutoff Motor stopped Output cylinder approac...

Page 11: ... close the IN port before you START the purge OR RECOVER Input and Output fully open Set to this fully open position for most of the recovery process OR RECOVER throttled Input and Output partially open Rotate away from RECOVER in either direction to reduce liquid slugging if knocking occurs This slows the flow of refrigerant so the machine operates more smoothly Only throttle as much as needed fo...

Page 12: ... typically System typically Manifold knob control Condenser microchannel Dynamic Pressure Measurement MR45INT pressure readings are designed only formonitoringpressures DonotuseMR45INTfor diagnostic pressure measurements If a system s pressure is stable MR45INT pressure readings will be close to your other pressure gauges If a system s pressure is changing pressure measurements at different locati...

Page 13: ...nder When the cylinder pressure is higher than expectedyoumayhavenon condensablesatthe topofthecylinder Useaseconddeeplyevacuated cylinder to pull out the non condensables 1 Leave pressurized cylinder undisturbed overnight 2 Use a vacuum pump to evacuate another cylinder 3 Use your manifold gauges to connect the closed vapor ports of the two cylinders 4 Measure the vapor temperature of the pressur...

Page 14: ...e fitting at cylinder until vapor is seen Unseat hose fitting at low side of manifold to purge low side hose 9 Fully open vapor valve of recovery cylinder 10 Press START to begin recovery 11 Adjust the knob as needed to throttle refrigerant flow if liquid slugging knocking occurs 12 When liquid recovery is complete open low side of manifold for vapor recovery 13 MR45INT stops automatically after v...

Page 15: ...own in the diagram 5 Open valves of liquid hose and removal tool at liquid system port 6 To purge air from system liquid hose briefly unseat hose fitting at cylinder s liquid port until vapor is seen 7 Fully open liquid valve of recovery cylinder and allow to pressurize 8 Set MR45INT to RECOVER 9 Press START to begin recovery 10 Fully open vapor valve of recovery cylinder 11 To purge air from hose...

Page 16: ... 21 Motor Fault 2 throttle shows on display Motor current amps rose above operating range Motor stopped Extremely high ambient temperature harsh liquid slugging extended recovery time or high cylinder pressure can be the cause Throttle RECOVERY and start the motor If fault occurs again throttle even more and start the motor page 19 Motor Fault 3 Motor stopped for unknown reason If this occurs repe...

Page 17: ...filter becomes dirty and clogged it means it s working to keep your MR45INT working well for a long time You need to clean or replace this screen often Visit our website for information on obtaining extra mesh screens 1 Loosen counter clockwise the securing hex nut on the IN port 2 Unscrew counter clockwise the grooved input fitting 3 Clean or replace the mesh screen 4 Hand tighten clockwise the g...

Page 18: ... implied warranties arising from the sale of a Fieldpiece product including but not limited to impliedwarrantiesofmerchantabilityandfitness for a particular purpose are limited to the above Fieldpiece shall not be liable for loss of use of the machine or other incidental or consequential damages expenses or economic loss or for any claim of such damage expenses or economic loss Local laws vary The...

Page 19: ...MR45INT Fieldpiece Instruments Inc 2018 v31 ...

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