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FIBRO Flex Cam Manual Download Page 51

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Flex Cam
Accessories

2018.00.

Threaded couplings

subject to alterations

49

2·

14213·

2001·

2

°

2018.00.26.25.

Adapter straight, hose–hose

2018.00.26.26.

90° adapter, hose–hose

2018.00.26.27.

T-adapter, hose–hose

2018.00.26.28.

K-adapter, hose–hose

A/F

A/F

A/F

A/F

2018.00.26.25.

2018.00.26.25.01 12

M24x1,5

16

12

38

21 27

2018.00.26.25.

02 20

M30x2

20

16

44

23 32

2018.00.26.25.

03 25

M36x2

25

20

50

26 41

2018.00.26.25.

04 32

M42x2

30

25

54

27 46

Hose connector
thread M

Order no

DN*

m

d

1

d

2

l

1

l

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A/F

* DN = clear width of hose

2018.00.26.26.

2018.00.26.26.01 12

M24x1,5

16

12

33

24,5

24

2018.00.26.26.

02 20

M30x2

20

16

37

26,5

27

2018.00.26.26.

03 25

M36x2

25

20

42

30

36

2018.00.26.26.

04 32

M42x2

30

25

49

35,5

41

Hose connector
thread M

Order no

DN*

m

d

1

d

2

l

1

l

2

A/F

* DN = clear width of hose

2018.00.26.27.

2018.00.26.27.01 12

M24x1,5

16

12

33

24,5

24

2018.00.26.27.

02 20

M30x2

20

16

37

26,5

27

2018.00.26.27.

03 25

M36x2

25

20

42

30

36

2018.00.26.27.

04 32

M42x2

30

25

49

35,5

41

Hose connector
thread M

Order no

DN*

m

d

1

d

2

l

1

l

2

A/F

* DN = clear width of hose

2018.00.26.28.

2018.00.26.28.01 12

M24x1,5

16

12

33

24,5

24

2018.00.26.28.

02 20

M30x2

20

16

37

26,5

27

2018.00.26.28.

03 25

M36x2

25

20

42

30

36

2018.00.26.28.

04 32

M42x2

30

25

49

35,5

41

Hose connector
thread M

Order no

DN*

m

d

1

d

2

l

1

l

2

A/F

* DN = clear width of hose

049_14149  06.09.2006  9:29 Uhr  Seite 2

Summary of Contents for Flex Cam

Page 1: ...Flex Cam Hydraulic cylinders and tool slides for tool and mould making and machinery construction 09 2006 2 14175 2005 2 Product No 2 2901 02 1205 01000...

Page 2: ...2 14176 2000 1 002_14112 29 08 2006 14 54 Uhr Seite 3...

Page 3: ...draulic pump 46 Accessories 47 64 Connecting hoses 48 Threaded couplings 49 51 Quick release couplings 52 53 Charging and control fitting 54 Oil filling unit 55 Assembly tool 56 Control fittings 57 Co...

Page 4: ...nd servicing of the Flex Cam system require special knowledge and may only be carried out by FIBRO trained specialist personnel You can order the work to be carried out by a FIBRO customer service eng...

Page 5: ...arge connection Nitrogen charge Piston Adapter plate Piston rod guide sealing nitrogen spring Limit of stroke external Duplex piston sealing nitrogen and oil charges Piston rod Bleeding screw Safety h...

Page 6: ...of the same height as the piston rod The integral rupture protection device opens at 517 bar The Power Unit is also available with a separate Power Cylinder and Accumulator Cam Units There are 3 type...

Page 7: ...g pressure must not exceed 150 bar The max speeds listed on page 8 must not be exceeded Charging fittings Nitrogen gas The Accumulator and Cam Unit can be char ged with the gas spring filling charge 2...

Page 8: ...8 11 06000 Gas spring 2487 12 00350 180 bar Compact Cam 2018 11 09000 Gas spring 2480 12 00500 150 bar 2018 11 15000 Gas spring 2487 12 00750 150 bar Flange Cam 2018 12 04000 049 Gas spring 2480 21 an...

Page 9: ...the Cam Unit As the Force Cylinder continues to travel the volume of gas is further compressed until the work operation is executed At the same time the back pressure in the system rises due to the pu...

Page 10: ...lengths system losses and restoring forces Several Cam Units driven synchronously Synchronous operation can be achieved by using two systems of the same dimensions although this appli cation requires...

Page 11: ...e of the Cam Unit Calculate the force required for the operation to be carried out The Cam Unit used should provide suffi cient force to execute the operation If the force requi red cannot be precisel...

Page 12: ...5 25 3 3 100 1 110 110 1 0 060 50 2 5 035 35 4 0 035 26 6 3 035 20 9 8 100 2 110 91 1 2 060 60 2 0 060 42 3 1 035 30 4 9 100 3 160 131 0 8 110 85 1 3 060 58 2 1 060 41 3 3 40 25 1 110 72 0 4 035 35 1...

Page 13: ...y matched to any special constraints associa ted with the tool For some applications the speed of the Cam Unit must be increased in proportion to the press speed If several Cam Units are connected to...

Page 14: ...red Power Unit stroke sGerf using the following formula sGerf VN VG sG 10 Formula 2 VN Total volume of oil of Cam Units VG Total volume of oil of Power Unit sG Power Unit stroke sGerf Power Unit strok...

Page 15: ...2 14189 2000 1 15 Dimensions and Order No Cam Units Force Cylinders Compact Cam Flange Cam Power Units Flex Cam 015_14125 29 08 2006 15 15 Uhr Seite 2...

Page 16: ...stop The unused residual stroke is required as a compression chamber for the nitrogen gas if the gas pressure will increase and may cause damage 3 This fastening may only be subjected to pressure by...

Page 17: ...2 14191 2000 1 subject to alterations 17 017_14127 29 08 2006 15 16 Uhr Seite 2...

Page 18: ...500 2018 11 01500 2018 11 01500 024 24 94 155 5 133 5 2 2 6 049 49 119 180 5 158 5 2 2 6 Restoring force in kN Compact Cam Max at 180 bar Order No stroke e l l1 Stroke start Stroke end Note 1 The punc...

Page 19: ...24 94 155 5 133 5 107 2 2 6 2018 11 01500 049 1 49 119 180 5 158 5 132 2 2 6 Restoring force in kN Compact Cam max at 180 bar Order No stroke e l l1 l2 Stroke start Stroke end Note 1 The punch should...

Page 20: ...on G1 8 Fixing screw Accumulator Nominal hose size G1 2 Rupture protection device Hydraulic filling opening G1 4 Hydraulic connection JIC1 5 16 12 Hydraulic connection G1 2 Stroke 1 2018 25 01500 2018...

Page 21: ...to alterations 21 1 The overtravel compensation is the nominal stroke 10 mm additional stroke 2018 20 01500 Power Unit 15 kN 2018 20 01500 APPROVED 9 7 2 3 E C Power Cylinder Nitrogen gas connection G...

Page 22: ...rogen gas connection1 4 5 mm with sealing stopper 1 Nitrogen gas connector caution before removing the connector check that the cylinder has no gas pressure 2 Stroke length Important the nominal strok...

Page 23: ...2 14195 2001 2 subject to alterations 23 023_14131 30 08 2006 11 01 Uhr Seite 2...

Page 24: ...1 11 7 5 37 26 16 0 015 8 0 02 2x 25 71 12 7 10 0 02 20 l1 l 27 63 41 74 8 e 44 41 105 97 5 15 2x 9 5 38 5 74 0 015 74 92 95 2 14196 2000 0 24 2018 11 04000 2018 11 04000 2018 11 04000 024 24 135 214...

Page 25: ...art Stroke end Note 1 The punch should preferably be mounted in the middle of the piston rod It can also be located in the shaded area if necessary A guide bolster with external guide to absorb the la...

Page 26: ...ging operation within this area Restoring force in kN max at 180 bar Order No stroke Stroke start Stroke end 2018 12 04000 049 2018 12 04000 049 49 4 5 2 APPROVED 9 7 2 3 E C Patented Maximum projecti...

Page 27: ...e and control fitting gas spring and nitrogen connection are valveless Duplicate nitrogen gas ports for connecting the measuring hose Use only one port whilst keeping the other one closed 2018 12 0400...

Page 28: ...connection JIC1 5 16 12 2018 25 04000 2018 25 04000 035 35 242 219 152 2018 20 01500 060 60 292 269 202 2018 20 01500 110 110 392 369 302 2018 20 01500 160 160 492 469 402 Power Cylinder Nitrogen gas...

Page 29: ...2 60 2018 20 04000 110 282 392 110 2018 20 04000 160 332 492 160 Power Unit Stroke Order No c l 101 subject to alterations 2018 20 04000 Power Unit 40 kN Power Cylinder Nitrogen gas connection G1 8 Ra...

Page 30: ...equired as a compression chamber for the nitrogen gas if the gas pressure will increase and may cause damage 3 This fastening may only be subjected to pressure by support 2 14198 2001 2 subject to alt...

Page 31: ...2 16287 2001 1 subject to alterations 31 031_16286 30 08 2006 7 11 Uhr Seite 2...

Page 32: ...lic connection G3 4 Note 1 The punch should preferably be mounted in the middle of the piston rod It can also be located in the shaded area if necessary A guide bolster with external guide to absorb t...

Page 33: ...necessary A guide bolster with external guide to absorb the lateral forces should be provided for coping and cutting operations Install together with measuring hose and control fitting gas spring and...

Page 34: ...connection JIC1 5 16 12 2018 25 06000 2018 25 06000 035 35 258 235 168 2018 20 06000 060 60 308 285 218 2018 20 06000 110 110 408 385 318 2018 20 06000 160 160 508 485 418 Power Cylinder Nitrogen gas...

Page 35: ...er Hydraulic connection G3 4 13 30 220 250 125 65 125 95 50 3 l c 2 14201 2001 2 subject to alterations 35 1 The overtravel compensation is the nominal stroke 10 mm additional stroke 2018 20 06000 201...

Page 36: ...d residual stroke is required as a compression chamber for the nitrogen gas if the gas pressure will increase and may cause damage 3 This fastening may only be subjected to pressure by support 2018 09...

Page 37: ...2 14203 2001 2 subject to alterations 37 037_14139 30 08 2006 7 14 Uhr Seite 2...

Page 38: ...5 120 17 5 2x 0 02 2x 12 115 11 15 30 10 0 015 0 02 30 20 32 l1 l 100 63 10 e 65 70 120 25 25 144 148 154 5 170 120 26 2x 60 5 11 7 5 2 14204 2001 2 subject to alterations 38 2018 11 09000 2018 11 090...

Page 39: ...l2 Stroke start Stroke end Note 1 The punch should preferably be mounted in the middle of the piston rod It can also be located in the shaded area if necessary A guide bolster with external guide to a...

Page 40: ...2 3 E C 2018 25 09000 2018 25 09000 035 35 276 253 186 2018 20 09000 060 60 326 303 236 2018 20 09000 110 110 426 403 336 2018 20 09000 160 160 526 503 436 Power Unit Order No stroke 101 l l1 l2 Powe...

Page 41: ...0 2018 20 09000 035 241 276 35 2018 20 09000 060 266 326 60 2018 20 09000 110 316 426 110 2018 20 09000 160 366 526 160 Power Unit Stroke Order No c l 101 APPROVED 9 7 2 3 E C Power Cylinder Nitrogen...

Page 42: ...external stop The unused residual stroke is required as a compression chamber for the nitrogen gas if the gas pressure will increase and may cause damage 3 This fastening may only be subjected to pre...

Page 43: ...2 18714 2003 1 subject to alterations 43 043_18999 30 08 2006 7 19 Uhr Seite 2...

Page 44: ...5 156 25 25 160 205 193 80 7 5 11 132 12 32 30 0 02 0 0 015 2x 10 0 015 11 15 142 30 134 70 e 65 10 124 l 1 l 78 100 1 Max stroke Locating pin 12 2x Lifting thread M16 Hydraulic connection G11 4 Venti...

Page 45: ...oke end Note 1 The punch should preferably be mounted in the middle of the piston rod It can also be located in the shaded area if necessary A guide bolster with external guide to absorb the lateral f...

Page 46: ...ator Nominal hose size G11 4 Rupture protection device Hydraulic filling opening G1 4 Hydraulic connection G11 4 Stroke 1 Tighten M8 fixing screw to 25 Nm Hydraulic connection JIC1 5 16 12 APPROVED 9...

Page 47: ...00 APPROVED 9 7 2 3 E C 2018 20 15000 2018 20 15000 035 272 307 35 2018 20 15000 060 297 357 60 2018 20 15000 110 347 457 110 Power Unit Stroke Order No c l 101 Power Cylinder Nitrogen gas connection...

Page 48: ...or continuous use we recommend replacing the oil filter cartridge Order no 2018 80 15000 002 1 every 6 months Note The pressure can be set at both valves We recommend setting the low pressure valve to...

Page 49: ...2 14275 2001 2 subject to alterations 47 Flex Cam Accessories 047_14147 30 08 2006 7 21 Uhr Seite 2...

Page 50: ...se connector thread M Minimum Shortest Order no l1 DN Power Unit size 2018 20 with 24 cone d1 d2 e A F bend radius factory length 2018 00 26 03 2018 00 26 03 2018 00 26 03 01 01 DN 12 M24x1 5 G 1 2 16...

Page 51: ...6 01 12 M24x1 5 16 12 33 24 5 24 2018 00 26 26 02 20 M30x2 20 16 37 26 5 27 2018 00 26 26 03 25 M36x2 25 20 42 30 36 2018 00 26 26 04 32 M42x2 30 25 49 35 5 41 Hose connector thread M Order no DN m d1...

Page 52: ...36x2 25 20 30 5 18 5 50 36 46 04 DN 32 M42x2 30 25 37 23 5 55 50 50 A F1 A F2 A F1 A F2 2 O Ring Ordering example 45 swivel coupling 2018 00 26 21 Nominal size DN 25 2018 00 26 03 03 Order no 2018 00...

Page 53: ...36x2 25 20 42 30 50 36 46 04 DN 32 M42x2 30 25 49 35 5 55 41 50 A F1 A F2 A F1 A F2 2 O Ring Ordering example L swivel coupling 2018 00 26 23 Nominal size DN 25 2018 00 26 03 03 Order no 2018 00 26 23...

Page 54: ...am Unit speed before using the quick release coupling Turn the ring to secure the coupling Do not open while the oil is still warm or under pressure 2018 00 10 00 2 Order number Nominal Max pressure 2...

Page 55: ...00 21 1 Angled screw in coupling could also be used 4 SK screw in coupling 1 2018 00 26 1 Nominal size based on Power Unit Cam Unit size l gekuppelt 3 1 2 4 Quick release coupling Hose to Power Unit a...

Page 56: ...it without detaching the hose For constant gas monitoring we recommend connecting a control fitting 2480 00 30 or 2480 00 31 The fitting is equipped as standard with two adapters 2480 00 32 10 11 for...

Page 57: ...unit 2018 00 30 is used to fill the system with hydraulic oil DIN 51524 HVLP ISO VG32 Order no 280 37 032 05 5 Liters Hydraulic oil UNIVIS N 32 280 37 032 10 10 Liters Hydraulic oil UNIVIS N 32 280 3...

Page 58: ...2018 00 20 1840 03 Face wrench with adjustable head for two hole nuts Used by Power Unit 2018 20 01500 2018 20 04000 220 6 6 40 80 5 2018 00 20 4080 05 Face wrench with adjustable head for two hole nu...

Page 59: ...pen or closed during operation The closing of the pressure gauge shut off valve ensures that no pressure peaks from the gas spring act on the pressure gauge 2 m filler hose with rapid coupling and con...

Page 60: ...ations 58 Flex Cam Compound Threaded Joints 2480 00 2480 00 24 16 long 2480 00 24 17 short 2480 00 24 18 extra long Simple adapters for connecting Hydraulic Cams 2480 00 24 30 Coupling 2480 00 24 33 D...

Page 61: ...ion at both ends 300 mm 2480 00 23 02 2480 00 23 02 0200 200 0300 300 0400 400 0500 500 0630 630 0800 800 1000 1000 1200 1200 1500 1500 2000 2000 2500 2500 3000 3000 Order No l other lengths available...

Page 62: ...cy max 200 min voltage max 250 V Flex Cam Gas Spring Accessories 2480 00 24 Diaphragm Pressure Switch Gauging coupling 2480 00 45 60 2 14160 2 0 0 5 3 subject to alterations A F 27 Circuit diagram for...

Page 63: ...1 7 Screw 2 not for 2018 11 09000 2018 11 01500 024 2018 11 01500 049 2018 11 04000 024 2018 11 01500 049 2018 11 01500 099 2018 11 06000 024 2018 11 01500 049 2018 11 01500 099 2018 11 09000 024 2018...

Page 64: ...t accuracy R 5 Ambient temperature Ta 40 to 85 C Switching frequency f 3000 Hz Protection to IEC 529 IP 67 Casing material Steel stainless Connection Plug in connector Approval UL 2018 00 60 23 01 5 C...

Page 65: ...02 20 186 145 2018 12 01 04000 049 Top mounting for Flange Cam dowel pin 10 2x fixing screw M16 4x Item Designation Number 1 Spacer 2 2 M16 200 Screw 4 3 10 40 Dowel pin 2 4 Screw M8 60 2 Installatio...

Page 66: ...0 2018 27 01 06000 06000 32 5 DN 25 2018 27 01 09000 09000 44 DN 25 2018 27 01 15000 15000 70 DN 32 Installation example for safety module Use part number 2018 25 to order Power Cylinder and Accumulat...

Page 67: ...tem unbedingt Benutzerhandbuch lesen Warning High pressure ALWAYS read the User Manual before working on or with this flex cam system Attention Haute pression Avant de proc der l entretien et d effect...

Page 68: ...2 14166 2 0 0 1 2 subject to alterations 66 066 30 08 2006 7 33 Uhr Seite 3...

Page 69: ...Flex Cam subject to alterations 67 2 14161 2 0 0 1 2 Typical installations for monitoring process safety 067_14161 30 08 2006 11 19 Uhr Seite 2...

Page 70: ...80 00 24 30 Designation Number Order no Comment 1 Control fitting 2 2480 00 31 01 Optionally with diaphragm type pressure switch 2480 00 45 01 or 02 2 Coupling 1 2480 00 24 30 3 Test coupling with val...

Page 71: ...fitting 2 2480 00 31 01 Optionally with diaphragm type pressure switch 2480 00 45 01 or 02 2 Coupling 1 2480 00 24 30 3 Test coupling with valve 5 2480 00 24 01 4 Test coupling with valve 3 2480 00 24...

Page 72: ...gm type pressure switch 2480 00 45 01 2 Control fitting 1 2480 00 30 01 Optionally with diaphragm type pressure switch 2480 00 45 02 3 Distributor box 1 2480 00 24 33 4 Test coupling with valve 10 248...

Page 73: ...Coupling 2 2480 00 24 30 3 Test coupling with valve 8 2480 00 24 01 4 Test coupling with valve 4 2480 00 24 02 5 Test hose 6 2480 00 23 Type of connection and length as required Screw the Cam Unit s b...

Page 74: ...2 14166 2 0 0 1 2 subject to alterations 72 072_14166 30 08 2006 7 36 Uhr Seite 3...

Page 75: ...2 14167 2001 2 subject to alterations 73 Flex Cam Typical Applications 073_14167 30 08 2006 7 36 Uhr Seite 2...

Page 76: ...its position the Power Unit is actua ted 4 and the Cam Unit executes its operation This example shows how one or more Cam Units 1 can be used to drive embossing punches 2 or tool slides in a machine t...

Page 77: ...of a Power Unit 3 that drives three Cam Units 2 5 1 4 3 Application Cutting with positioning of the overflow wedge Application Punching holes with a swivelling die 12 holes are punched at a negative a...

Page 78: ...raverse sequence This results in a stroke ratio of 1 to 2 5 Example If the Power Unit stroke is 10 mm then the Cam Unit stro ke will be 25 mm 1 2 3 Application Cutting with floating suspension and con...

Page 79: ...uce an entire new tool with a floating die or to introduce a second operation This tool has two Force Cylinders for driving an 800 mm wide bending punch Working sequence As can be seen from the diagra...

Page 80: ...C indexing and drive for circular milling and divisions of any size FIBROTOR revolving tables or indexing tables with positive drive cam offering very short cycle times even when transporting heavy lo...

Page 81: ...ctric motor hydraulic and pneumatic drive can be combined to suit the specific requirements The system has a track record of success in many sectors of industry FIBRO is much in demand as a supplier t...

Page 82: ...7 M nchen Tel 089 546 15 60 Fax 089 580 27 96 muc jugard kuenstner de www jugard kuenstner de PLZ 80000 87000 123 Jugard K nstner GmbH Thomas Mann Stra e 63 90471 N rnberg Tel 0911 86 08 11 Fax 0911 8...

Page 83: ...SK Service Co Ltd 5 3 the 3rd type of apartement factory 36 3 Palryong dong Changwon Kyungnam Korea Tel 82 55 237 2100 Fax 82 55 237 2101 dsk dskservice co kr Seokyung Engineering Co Ltd Trade Tower R...

Page 84: ...Fax 1 815 2291303 info fibroinc com www fibro com FIBRO BP no 129 FR 93172 Bagnolet Cedex 19 21 rue Jean Lolive FR 93170 Bagnolet T l phone 33 0 143621881 T l copieur 33 0 148591747 info fibro fr www...

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